Jet Solar Reactor Heat Transfer Wall Design

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Solution Overview

Problem

Solar jet reactors face inefficiencies in heat transfer due to indirect irradiation leading to strong temperature gradients and thermal losses, particularly in the heat transfer wall, which affects the thermochemical conversion of carbonaceous feedstocks.

Innovation Solution

A solar reactor design with a structured surface on the heat transfer wall, where the jet of gaseous reagents impacts, enhancing heat exchange coefficients and minimizing radiative losses, combined with a confinement cylinder and optional fins or propeller to improve hydrodynamics and gas residence time.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If indirect irradiation is used to heat the reaction chamber, then the reactor avoids the problem of transparent window soiling and overheating, but thermal losses increase due to re-emission of absorbed radiation to the outside

Engineering Contradiction:
Improvereactor operation stabilityVSAvoidthermal losses
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

An opaque heat transfer wall acts as an intermediary between the concentrated solar radiation and the reaction chamber. The wall absorbs solar radiation on its external face and transfers heat via conduction and convection to the reaction chamber, avoiding the need for transparent windows while reducing thermal losses through optimized heat transfer surfaces

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The heat transfer wall is designed with enhanced surface area through fins or extended surfaces, transitioning from a simple planar barrier to a multi-dimensional heat exchange structure. This increases the heat transfer area without increasing the reactor volume, improving thermal efficiency

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Temperature

If a transparent porthole is used to concentrate solar radiation directly onto reactants, then high temperature levels can be reached, but the transparent surface becomes opaque due to soiling and overheats

Engineering Contradiction:
Improvereaction temperatureVSAvoidtransparent window durability
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The opaque heat transfer wall serves as a mediator that receives concentrated solar radiation and transfers heat to the reaction chamber without requiring transparency. This eliminates the soiling and overheating problems associated with transparent windows while maintaining the ability to reach high temperatures through efficient heat transfer design

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system transitions from direct optical heating through transparent materials to thermal heating through opaque materials. By changing the heat transfer mechanism from radiative (requiring transparency) to conductive and convective (allowing opacity), the system achieves high temperatures without the drawbacks of transparent window degradation

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If the bottom of the blind cylinder is designed as a simple flat surface, then the structure is simple, but heat transfer efficiency is reduced due to strong temperature gradients

Engineering Contradiction:
Improveheat transfer wall structureVSAvoidthermal losses
Core Design Contradiction:
Device complexityVSLoss of energy

Solution Approach 1:

The heat transfer wall incorporates fins or extended surfaces that add dimensional complexity to the otherwise simple flat bottom structure. These extensions increase the heat transfer area and improve thermal coupling between the solar-heated surface and the reaction chamber, reducing temperature gradients and thermal losses

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The heat transfer wall is segmented into multiple surfaces (flat bottom and extended fins) that create a gradient of heat transfer zones. This segmentation allows different parts of the wall to operate at different temperatures, optimizing heat transfer efficiency while managing thermal stresses

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The structured surface and internal cylinder design significantly improve heat transfer efficiency, reducing temperature gradients and thermal losses, thereby enhancing the thermochemical conversion process.

Implementation Method 1

increasing the thermal exchanges between the concentrated solar energy which is supplied and the jet

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Implementation Method 2

enhancing heat exchange coefficients

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 3

the bottom of the blind cylinder, the external face of which is intended to receive solar radiation

Methodology Applied
Scientific EffectAbsorption (EM radiation): Absorption (EM radiation)

Implementation Method 4

the jet of gaseous reagents impacts, enhancing heat exchange coefficients

Methodology Applied
Scientific EffectForced convection: Forced Convection

Data Source

PatentEP3822540B1Jet solar reactor with improved heat transfer and method for operation a jet solar reactor with improved heat transfer
Publication Date: 2024.03.20 COMMISSARIAT A LENERGIE ATOMIQUE ET AUX ENERGIES ALTERNATIVES
  • EP3822540B1 patent drawingFigure 1~2
  • EP3822540B1 patent drawingFigure 3~4
  • EP3822540B1 patent drawingFigure 5~6

AI summary

Improved thermal transfer jet solar reactor. Associated operating method, application to biomass gasification or reforming. The invention relates to a solar reactor (1) comprising a casing (2) delimiting a reaction chamber (3), the casing comprising a lower part in the form of a right cone extended at its apex by an injection inlet (6) for gaseous reactants and an upper part in the form of a blind straight cylinder, the cone and/or the lateral surface of the blind cylinder comprising two lateral perforations, one of which is extended by a solid reactant injection tube and the other by a reaction product outlet tube, the bottom (5) of the blind cylinder, the external face of which is intended to receive solar radiation, having an internal face intended to be impacted by the jet of gaseous reactants.It also relates to the operating process, and the application to the gasification of a carbon feedstock into reaction products, gasification reaction of biomass, or for a reforming reaction.