Jet Soldering Preheating Coils for Through-Hole Wetting
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Solution Overview
Problem
Existing jet soldering technologies struggle to efficiently heat the upper portion of through holes in printed circuit boards without causing solder solidification, leading to poor wetting and spreading of solder.
Innovation Solution
A preheating mechanism using electromagnetic induction heating with electromagnetic coils and a soft ferrite core, controlled by an alternating current power source and controller, is applied around the jet nozzle to preheat the soldering position and its periphery, ensuring efficient heating without solidifying the solder.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Temperature
If local heating is applied to the soldering position, then the temperature rise at the soldering position is improved, but the temperature rise of the peripheral substrate resin is faster than the component electrode or pattern to be soldered
Solution Approach 1:
The patent applies electromagnetic induction heating coils specifically positioned around the jet nozzle to create localized heating zones at the soldering position and through hole areas. This allows different regions of the PCB to receive different heating intensities - the soldering position receives focused heating while peripheral areas receive less heating, resolving the contradiction between achieving high temperature at the soldering position and maintaining uniform temperature distribution.
2Temperature
If hot air or radiation heating is used from the lower surface, then the soldering position is heated, but the temperature rise of peripheral substrate resin is faster than the component electrode or pattern to be soldered
Solution Approach 1:
The patent replaces conventional hot air or radiation heating methods with electromagnetic induction heating. The induction heating system uses electromagnetic fields to directly heat conductive materials (electrodes, patterns, and solder) at the soldering position, eliminating the need for thermal conduction through the substrate. This substitution resolves the issue of excessive peripheral substrate heating while maintaining effective heating at the soldering position.
3Temperature
If electromagnetic induction heating is applied to melt solder, then solder melting is achieved, but connector terminals aligned in multiple rows cannot be interposed and solder cannot be melted
Solution Approach 1:
The patent divides the heating system into multiple independent electromagnetic induction heating coils that can be positioned around different soldering positions. Each coil can be independently controlled to heat specific through holes or soldering positions. This segmentation allows the system to handle complex configurations such as multi-row connector terminals by activating only the necessary heating zones, resolving the limitation of conventional single-zone induction heating.
4Temperature
If a lead component is inserted into a through hole for soldering, then local soldering is achieved, but the solder solidifies before reaching the upper portion of the through hole due to insufficient heating
Solution Approach 1:
The patent applies electromagnetic induction heating to preheat the through hole, electrodes, and patterns before solder application. This preliminary heating action ensures that the soldering position and through hole are already at the required temperature when the molten solder is applied, preventing solder solidification and ensuring proper wetting and spreading. The heating occurs in advance of the solder application, resolving the timing issue between heating and soldering.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The solution effectively heats the upper portion of through holes, allowing molten solder to reach and fill the holes without solidification, improving wetting and spreading.
Implementation Method 1
at least comprising: one or more electromagnetic coils; a mounting unit for mounting the one or more electromagnetic coils at a periphery of the jet nozzle; and an alternating current power source and a controller for flowing an alternating current to the one or more electromagnetic coils and for controlling on/off of the alternating current, wherein the mounting unit is arranged at a position that the soldering position of the printed circuit board and its periphery can be preheated by an electromagnetic induction heating using the one or more electromagnetic coils
Implementation Method 2
a soft ferrite core may be applied to the one or more electromagnetic coils
Data Source
Figure 1
Figure 2
Figure 3A~3B
AI summary
The purpose of the present invention is to provide a preheating mechanism of a jet soldering apparatus capable of heating efficiently until an upper portion of a through hole of a substrate, and in which a solder reaches an upper portion of the hole without stopping a wetting by a solidification of a solder, and the jet soldering apparatus. A preheating mechanism 50 for a jet soldering apparatus for preheating a soldering position 30 of a printed circuit board 10 and its periphery, associated with a soldering apparatus for partially soldering the soldering position 30 of the printed circuit board 10 by drawing up a molten solder from a jet nozzle 40, at least comprising: one or more electromagnetic coils 51; a mounting unit 52 for mounting the one or more electromagnetic coils 51 at a periphery of the jet nozzle 40; and an alternating current power source and a controller 53 for flowing an alternating current to the one or more electromagnetic coils 51 and for controlling on/off of the alternating current, wherein the mounting unit 52 is arranged at a position that the soldering position 30 of the printed circuit board 10 and its periphery can be preheated by an electromagnetic induction heating using the one or more electromagnetic coils 51, and a timing of heating, a heating time, and a power applied to the one or more electromagnetic coils 51 are controlled by the alternating current power source and the controller 53.