Keypad Sterilization Assembly with Nozzle Spraying

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing sterilization devices do not effectively address the need for continuous disinfection of keypads, which can contribute to the transmission of infectious bacterial diseases due to lack of targeted anti-bacterial solutions and regular sterilization mechanisms.

Innovation Solution

A keypad sterilization device with a reservoir for anti-bacterial solution and nozzles that spray the solution onto the keys, coupled with a pump and timer for regular intervals, ensuring continuous disinfection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a keypad is used for entering codes in public or semi-public settings, then the keypad enables frequent user interaction and functionality, but the keypad surface accumulates bacteria and becomes a transmission vector for infectious diseases

Engineering Contradiction:
Improvekeypad usabilityVSAvoidbacterial contamination
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The sterilization system operates continuously or at regular intervals to maintain the keypad surface free of bacteria. The pump delivers anti-bacterial solution through nozzles in a continuous or periodic manner, ensuring ongoing disinfection rather than single-point treatment, thus resolving the contradiction between frequent use and bacterial accumulation.

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

The keypad system sterilizes itself through an integrated pump and nozzle system that delivers anti-bacterial solution directly to the keypad surface. This self-sterilization capability eliminates the need for manual cleaning by users, allowing the keypad to maintain hygiene autonomously while remaining accessible for continuous use.

Inventive Principle:
Principle #25Self-service

2Reliability

If sterilization is performed frequently to maintain keypad hygiene, then bacterial transmission is reduced, but the complexity of the sterilization system increases

Engineering Contradiction:
Improvesterilization effectivenessVSAvoidsterilization system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The pump system serves multiple functions: it stores anti-bacterial solution in a reservoir, delivers the solution through controlled pumping action, and distributes it via nozzles to multiple keypad surfaces simultaneously. This multi-functionality reduces the need for separate sterilization devices for each keypad, thereby managing complexity while maintaining reliable sterilization.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system uses a pump to hydraulically deliver anti-bacterial solution through tubing to nozzles positioned near the keypad surfaces. This hydraulic delivery mechanism provides controlled, consistent application of the sterilizing agent without requiring complex mechanical or manual intervention, achieving reliable sterilization with moderate system complexity.

Inventive Principle:
Principle #29Pneumatics and hydraulics

3Reliability

If anti-bacterial solution is sprayed continuously onto the keypad, then sterilization coverage is maximized, but the amount of solution required increases

Engineering Contradiction:
Improvesterilization coverageVSAvoidanti-bacterial solution consumption
Core Design Contradiction:
ReliabilityVSLoss of substance

Solution Approach 1:

The pump operates in periodic cycles rather than continuously, delivering bursts of anti-bacterial solution at intervals sufficient to maintain sterilization effectiveness. This periodic operation reduces overall solution consumption while ensuring that the keypad surface remains adequately disinfected between cycles.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The nozzles are positioned to deliver anti-bacterial solution directly to the specific areas of the keypad surface that require sterilization, rather than spraying the entire surrounding area. This targeted local application maximizes sterilization coverage at the needed locations while minimizing wasteful solution consumption in non-critical areas.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device effectively inhibits the transmission of infectious diseases by maintaining the sterility of keypads, reducing the risk of public health crises through continuous and targeted disinfection.

Implementation Method 1

Each of the nozzles sprays a measured amount of the anti-bacterial solution onto the keys to sterilize the keys

Methodology Applied
Scientific EffectSpray: Spray

Data Source

PatentUS12151043B2Keypad sterilization assembly
Publication Date: 2024.11.26 CHIMILE RYAN
  • US12151043B2 patent drawing
  • US12151043B2 patent drawing
  • US12151043B2 patent drawing

AI summary

A keypad sterilization assembly includes a keypad that has a plurality of keys is movably integrated therein. The plurality of keys can be manipulated for entering an alpha-numeric code. A fluid port is coupled to the keypad and a reservoir is fluidly attachable to the fluid port. The reservoir contains an anti-bacterial solution. A pair of nozzles is provided and each of the nozzles is coupled to the keypad. Each of the nozzles is directed toward the plurality of keys and each of the nozzles is in fluid communication with the fluid port. Additionally, each of the nozzles sprays a measured amount of the anti-bacterial solution onto the keys to sterilize the keys.