Kraft Pulp Ruminant Feed Pellets for Acidosis Control

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Solution Overview

Problem

Ruminants face challenges with ruminal acidosis due to high concentrations of concentrate feedstuffs, which lead to decreased feed efficiency and metabolic disorders, and existing feedstuffs are either too soft for easy consumption or difficult to digest, especially those made from extensively delignified pulps like kraft pulps.

Innovation Solution

Feedstuffs are developed using kraft pulp with a Canadian standard freeness of 400 ml or more, which are processed into pellets with high mechanical durability and specific density, promoting rumination and stable digestion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If concentrate feedstuffs rich in easily digestible carbohydrates are used to increase nutritional value, then milk production and weight gain increase, but ruminal acidosis occurs due to sudden pH drop

Engineering Contradiction:
Improvemilk productionVSAvoidruminal acidosis
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent changes the physical and chemical parameters of the feedstuff by controlling the kraft pulp freeness to 400 mL or more and kappa number to 5-15, creating a feedstuff with controlled digestibility that prevents sudden pH drops in the rumen while maintaining high nutritional value

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite feedstuff combining kraft pulp with specific lignocellulosic properties, merging the structural integrity of lignin with the digestibility of cellulose to provide sustained energy release that prevents ruminal acidosis

Inventive Principle:
Principle #40Composite materials

2Productivity

If feedstuffs are made from extensively delignified pulps to improve digestibility, then nutritional value increases, but the feedstuffs become too soft and are difficult to handle

Engineering Contradiction:
ImprovedigestibilityVSAvoidhandling
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

The patent optimizes the delignification parameters by controlling the kappa number to 5-15 and freeness to 400 mL or more, achieving the right balance between digestibility and physical form stability for easy handling

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates feedstuffs that replicate the beneficial properties of natural forage materials through controlled kraft pulp processing, achieving similar digestibility characteristics while maintaining stable physical form for easy handling

Inventive Principle:
Principle #26Copying

3Reliability

If roughage feedstuffs are used to maintain stable supply, then feed efficiency decreases due to insufficient degradation of lignin-cellulose complexes, but they are stably available

Engineering Contradiction:
Improvesupply stabilityVSAvoidfeed efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent transforms the chemical structure of lignocellulosic material through controlled kraft pulping, modifying the lignin-cellulose complex properties to enhance ruminal degradation while maintaining supply stability

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent selectively removes excessive lignin through the kraft process while recovering and retaining the cellulose structure, creating a feedstuff that is both stable in supply and highly efficient in ruminal degradation

Inventive Principle:
Principle #34Discarding and recovering

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The feedstuffs effectively promote rumination, are easily handled, and maintain nutritional value, providing a stable and efficient energy source for ruminants while reducing the risk of ruminal acidosis.

Implementation Method 1

The rumen occupies the largest volume among the multiple stomachs of ruminants, and contains a rich diversity of microorganisms (i.e., ruminal microorganisms) capable of degrading hard-to-digest polysaccharides such as celluloses and hemicelluloses in roughage feedstuffs (ruminal fermentation).

Methodology Applied
Scientific EffectRuminal fermentation: Fermentation

Data Source

PatentUS11712050B2Feedstuffs for ruminants
Publication Date: 2023.08.01 NIPPON PAPER IND CO LTD
  • US11712050B2 patent drawing

AI summary

The present invention aims to provide feedstuffs for ruminants with high nutritional value capable of promoting rumination.According to the present invention, feedstuffs for ruminants containing a kraft pulp derived from a lignocellulosic material are provided, wherein the kraft pulp has a Canadian standard freeness of 400 ml or more.