Lab-on-a-Chip DNA Analysis Automation

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Solution Overview

Problem

Current decentralized analytical devices for molecular diagnostics and biochemical analysis lack full automation, reproducibility, and practicality, particularly in nucleic acid analysis from blood samples, failing to provide immediate results or data transfer to computer systems.

Innovation Solution

A system comprising a single-use cartridge with integrated microfluidic components and a control unit for fully automated DNA or protein analysis, including a cartridge holder, sensors, a water reservoir, pump, thermocycling device, and electrical detection module, enabling 'one-button' operation and data processing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If decentralized analytical devices are used for molecular diagnostics, then accessibility and speed of testing are improved, but full automation and reproducibility are lacking

Engineering Contradiction:
ImproveaccessibilityVSAvoidfull automation
Core Design Contradiction:
Ease of operationVSExtent of automation

Solution Approach 1:

The system is divided into a reusable control unit and disposable cartridges. The control unit contains all automation components (pump, thermocycler, detectors), while cartridges contain pre-filled reagents and microfluidic channels. This segmentation enables full automation in the control unit while maintaining simplicity and accessibility through standardized disposable cartridges.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The disposable cartridges are pre-configured with reagents, microfluidic structures, and sample wells. When inserted into the control unit, they automatically engage with fluidic connections and positioning mechanisms, enabling the system to prepare and execute analyses with minimal user intervention beyond sample insertion and result collection.

Inventive Principle:
Principle #25Self-service

2Device complexity

If manual operation is used, then device complexity is reduced, but reproducibility and error rates deteriorate

Engineering Contradiction:
ImprovesimplicityVSAvoidreproducibility
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

Manual mechanical operations (pipetting, mixing, temperature cycling) are replaced by automated systems: a pump controls fluid delivery, a thermocycler provides precise temperature programming, and magnetic beads enable automated cell lysis and DNA extraction. This substitution maintains operational simplicity from the user perspective while achieving high reproducibility through automated control.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system automates control of critical parameters including fluid flow rates, temperatures during PCR amplification, and timing of reagent additions. These parameters are precisely controlled by the control unit, ensuring reproducible results while the standardized cartridge design maintains simplicity.

Inventive Principle:
Principle #35Parameter changes

3Extent of automation

If integrated microfluidics are implemented, then automation and reproducibility are improved, but device complexity and cost increase

Engineering Contradiction:
ImproveautomationVSAvoidintegration complexity
Core Design Contradiction:
Extent of automationVSDevice complexity

Solution Approach 1:

The microfluidic cartridge is designed as a disposable component that can be mass-produced using cost-effective methods. By transferring the complex integrated microfluidics to a disposable cartridge rather than the permanent control unit, the system achieves high automation while keeping the reusable portion simple and the disposable portion inexpensive.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

4Productivity

If immediate result display and data transfer are implemented, then productivity and decision-making speed are improved, but device complexity increases

Engineering Contradiction:
Improveanalysis speedVSAvoiddata processing complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The control unit includes detectors that immediately monitor the analysis process and provide real-time feedback. Results are automatically processed and displayed on the device interface, with optional wireless or wired data transfer to external systems. This feedback loop enables immediate results while the automated data processing maintains simplicity for the user.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system achieves high reproducibility and low error rates in fully automated molecular diagnostic analyses, allowing for immediate result display or data transfer, meeting requirements for low cost, ease of use, contamination protection, and operational reliability.

Implementation Method 1

a pump for pumping the smallest amounts of liquid, for example in the microliter range

Methodology Applied
Scientific EffectPumping: Pump

Implementation Method 2

a combination of a magnetic bead collector and a thermostatting device for capturing magnetic beads and performing thermocycling for the PCR

Methodology Applied
Scientific EffectThermocycling:

Implementation Method 3

a combination of a magnetic bead collector and a thermostatting device for capturing magnetic beads

Methodology Applied
Scientific EffectMagnetic separation: Magnetic Field

Data Source

PatentEP1883474B1System for the integrated and automated analysis of DNA or protein and method for operating said type of system
Publication Date: 2021.03.31 BOEHRINGER INGELHEIM VETMEDICA GMBH
  • EP1883474B1 patent drawingFigure 1
  • EP1883474B1 patent drawingFigure 2
  • EP1883474B1 patent drawingFigure 3

AI summary

The invention relates to a system for the integrated and automated analysis of DNA or protein, comprising a single-use cartridge, an analysis device comprising a control device, and means for capturing and processing signals. Said invention relates, in particular, to the control device for carrying out a completely automatic process and evaluation of molecular diagnostic analysis by means of single-use cartridges (Lab-on-a-Chip). The first means (103 - 113) are provided for controlling an analysis process which occurs in the cartridge (101, 201), subsequently the displacement and the thermostatisation of liquids, and the second means (401, 403, 405) are provided for processing the signals which are obtained during the analysis. The first and the second means are synchronised in such a manner that the analysis process of the sample can be carried out in a totally integrated manner thus producing an immediate result.