Laminated Glass Cutting Heating Assembly
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Solution Overview
Problem
Existing machines for cutting laminated glass sheets are inefficient in heating and weakening the intermediate thermoplastic material, as the diverging beam from incandescent heating bulbs heats unnecessary areas, prolonging the breaking cycle.
Innovation Solution
An elongated incandescent heating source with a focusing device that directs a diverging heating beam into a focused line parallel to the scoring line, ensuring uniform heating of the intermediate thermoplastic material without heating external glass sheets, thus reducing the heating and weakening time.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Temperature
If a diverging heating beam from an incandescent bulb is used to heat the intermediate thermoplastic material, then the heating covers a broad area, but the heating time is excessively long and energy is wasted heating unnecessary zones
Solution Approach 1:
The patent transforms the heating approach from a point-source diverging beam (3D spherical radiation) to a line-source collimated beam (1D linear radiation along the scoring line). This dimensional change concentrates thermal energy precisely where needed along the cut line, eliminating wasted heating of surrounding areas and dramatically reducing heating time.
Solution Approach 2:
The invention applies heating locally and selectively only to the intermediate thermoplastic material along the scoring line, rather than broadly heating all zones. The collimated beam configuration ensures that thermal energy is delivered precisely to the PVB layer at the cut line, leaving other areas unaffected and maintaining overall process efficiency.
2Loss of energy
If the light bulb is arranged in immediate proximity to the glass sheet to reduce wasted beam, then heating efficiency improves, but the risk of overheating external glass sheets increases
Solution Approach 1:
The collimated beam configuration creates a localized heating zone that is precisely controlled to affect only the intermediate thermoplastic material. The directional nature of the beam ensures energy is confined to the target PVB layer at the scoring line, preventing thermal damage to adjacent glass sheets while maximizing heating efficiency.
Solution Approach 2:
The patent uses the intermediate thermoplastic material itself as a thermal mediator that absorbs the collimated beam energy. This intermediary layer acts as a thermal buffer, converting the concentrated radiant energy into heat locally within the PVB, thereby protecting the external glass sheets from direct thermal exposure while still achieving the required weakening effect.
3Loss of energy
If screens are used to block the diverging beam from heating unnecessary areas, then energy waste is reduced, but the device complexity increases
Solution Approach 1:
The patent replaces the mechanical screening system (physical barriers to block diverging beams) with an optical solution (collimated beam generation). Instead of using screens to prevent wasted heating, the system inherently produces a directed beam through optical design, eliminating the need for additional screening components and reducing overall assembly complexity.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This solution significantly reduces the time required to weaken the intermediate thermoplastic material, allowing for efficient cutting of laminated glass sheets without the need for additional heating or cooling fluids, and ensures uniform thermal and mechanical properties across the cutting line.
Implementation Method 1
a heating device for heating the intermediate sheet (5) after the glass sheets (3, 4) have been broken, characterized in that the heating device comprises an elongated heating source (15) for heating the intermediate sheet (5), the elongated heating source (15) comprising a tubular bulb (16) permeable to the heating rays and an elongated filament (18) housed in the bulb (16) and adapted to emit, in use, a diverging heating beam (19) towards the intermediate portion (12)
Implementation Method 2
a focusing device (22, 30, 40) associated with the source (15) to focus at least part of the heating beam (19) into a concentrated beam or, preferably, into a concentrated line (24, 33)
Data Source
AI summary
A glass sheet (2) having two side glass sheets (3,4) and an intermediate sheet (5) of thermoplastic material is cut by a cutting machine (1) provided with an etching and breaking device (6,8) to divide the laminated glass sheet (2) into two pieces of sheet joined to each other by means of an elongated intermediate portion (12) of the thermoplastic material sheet (5), and a heating assembly (13) of the elongated intermediate portion (12); the heating assembly (13) being provided with an elongated source (15), adapted to emit a divergent heating beam having an optical axis (20) thereof intersecting the elongated intermediate portion (12), and a focusing assembly (22) for focusing at least part of the heating beam along at least a first elongated focusing line (24) either external to or intersecting the elongated intermediate portion (12) of the sheet of thermoplastic material.


