Welding/Cutting Auxillary Devices TRIZ Cases

Radial multi-head cutting on an automated arm eliminates manual repositioning, reducing labor and cycle time for defective coil processing.

Automated laser-guided grapples align large pipes in x, y, and z axes, reducing tie-in time and labor hazards.

Membrane heat exchangers dissipate thermal energy to prevent deformation and residual stresses during welding.

An automated sign manufacturing system cuts characters and deposits braille text via lasers, reducing training requirements and speeding production.

Separate suction holes in the frame body discharge trapped air between tape and holder, enabling clear infrared camera observation of the workpiece face.

Three simultaneously operable plasma torches reduce processing time by eliminating manual angular adjustments between passes.

Stacked semispherical protrusions on a resonator distal end concentrate ultrasonic vibration to join thin metal foils, preventing breakage from sharp edges.

A vacuum welding system uses an internal mirror to align a laser beam perpendicular to the groove.

Porous glass frames transmit illuminating light to resolve contrast issues during SiC wafer orientation detection.

Spraying process liquid onto heated aluminum forms a corrosion-resistant boehmite layer during brazing.

Integrating the laser source within a rotating drum eliminates complex energy supply constraints while enabling flexible processing of diverse pipe geometries.

Segmented clamping fixtures align hairpin conductors between dielectric rings to prevent insulation damage during welding.

A wire bonding apparatus uses a rotary positioning stage to drive the bondhead body.

Pre-applied room-temperature adhesive cures before thermal painting, preventing aluminum deformation and eliminating masking steps.

An assembly device prevents oxidation of metal contact surfaces by injecting deoxidizing gas and inert gas into a flat chamber surrounding the components.

A welding assembly uses a 6-axis manipulator to join tubular components along complex intersection curves.

A brazing system uses a vision sensor and temperature probe to position the joining unit accurately.

Tungsten-based backing plate with embedded liquid and gas passages manages heat during friction stir welding to prevent workpiece bonding.

A friction stir riveting tool uses a partially consumable pin to join overlapping metal work pieces through solid state diffusion bonding.

A robotic welding system uses overhead laser scanners to map workpiece geometry and distance sensors to locate seam lines on profiled plates.

Press-forming two curved metal plates and welding their ends creates a closed structure without flanges, eliminating forming defects in high-strength steel.

Integrating spectral analysis into plasma cutting detects steel composition deviations during operation, replacing separate lab testing.

Electromagnetic heating concentrates thermal energy at the bonding site, reducing ultrasonic stress and preventing heat damage to sensitive circuitry.

A curved chuck table vacuum-adsorbs semiconductor substrates to enable precise laser stealth dicing.

A welding control device automatically provides preheating conditions and robot operation orbits based on workpiece dimensions.

External structure locks beam end transverse footprint against deformation, enabling precise robotic welding of I-beams to building frame columns.

Segmented bonding via a rotary platform reduces machine footprint by eliminating the need for a larger y-axis table range.

Permanent magnets generate repulsive forces at stroke ends to counteract linear motor thrust ripples and cogging, improving straightness accuracy.

Tack welds align vehicle recliner components before finishing laser welding, reducing heat deformation and smoke interference.

A welding device plug connection system automatically deactivates current-carrying contacts upon disconnection to prevent electrical hazards.

A segmented laser welding jig positions fuel cell separators and guides a beam to weld through-hole peripheries in one continuous operation.

Focusing assembly concentrates divergent heating beam into linear zone to weaken intermediate layer without overheating external glass sheets.

Movable blocking block shields secondary batteries from unintended laser irradiation, ensuring safe and reliable bus bar connections.

A shear-joining method joins high carbon steel metal bars using inclined surfaces and controlled descaling pressure.

Welding lateral parts of butted profiles simultaneously with backing bars to form an integer structure.

A wedge bonding apparatus uses ultrasonic vibration and a movable deflector to bend and bond wire at room temperature.

Concurrent sealing and material transfer eliminate pneumatic door delays, increasing laser on time by 14%.

A motor decoupling device repositions the welding machine chassis by separating the drive element from the guide belt.

A laser cutting system with a carrying robot and waste conveying device processes metal plates on guide rails.

A tilting backing piece tracks workpiece orientation during friction stir spot welding to maintain a smooth back surface finish.

A welding table uses non-conductive isolators between the tabletop and legs to block charge transmission.

A current diffusion bonding apparatus uses a spring-loaded pressurizing unit to apply elastic force during heating.

Segmented capillary geometry concentrates ultrasonic energy to prevent metal peel-off on sensitive low-K substrates.

An internal limiting member segments the welding groove to retain solder against vibration and tensile forces.

A non-contact capacitive sensor measures distances across multiple bondhead locations to determine precise alignment relative to the workchuck.

Backup pins position at resist film zones to suppress substrate vibration and deflection during inspection.

A wound hose device uses a force decoupling unit to absorb winding forces, resolving disturbances during cutting and joining operations.

Bernoulli pads stabilize workpiece edges against assist gas displacement, preventing nozzle interference and ensuring consistent cutting precision.