Lanthanide Dielectric with Silicate Passivation for Leakage Control

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Solution Overview

Problem

Scaling dielectric layers beyond 2 nm using silicon dioxide leads to large leakage currents due to direct tunneling, and alternative high-k dielectrics like hafnium or zirconium oxides exhibit poor thermal stability and high interface state densities, causing mobility degradation and reliability concerns in field effect transistor devices.

Innovation Solution

Formation of a lanthanide dielectric film with controlled interfaces using a passivation layer of silicon, oxygen, and nitrogen, and an encapsulation layer to stabilize the interface and prevent reactivity, which includes using tools like MOCVD, ALD, and e-beam evaporation to achieve higher thermal stability and reduced leakage currents.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of moving object

If silicon dioxide is scaled beyond 2 nm, then device miniaturization is achieved, but leakage current increases due to direct tunneling

Engineering Contradiction:
Improvedielectric layer thicknessVSAvoidleakage current
Core Design Contradiction:
Length of moving objectVSObject-generated harmful factors

Solution Approach 1:

The patent changes the dielectric constant parameter from SiO2 (K~3.9) to high-k materials (K>15), allowing thicker physical layers to achieve the same electrical thickness, thereby reducing tunneling leakage while maintaining electrical performance

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses composite structures combining high-k dielectric materials with silicon substrates, and further composites high-k materials with silicate layers to achieve both low leakage and good interface characteristics

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If high-k dielectrics like hafnium or zirconium oxides are used, then dielectric constant increases, but thermal stability deteriorates and interface state density increases

Engineering Contradiction:
Improvedielectric constantVSAvoidthermal stability
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The patent creates composite structures with silicate layers combined with high-k materials, where the silicate provides thermal stability and the high-k material provides high dielectric constant, achieving both properties simultaneously

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent introduces silicate layers as intermediary layers between the high-k dielectric and silicon substrate, which mediate the interface to reduce state density while maintaining thermal stability

Inventive Principle:
Principle #24Intermediary (Mediator)

3Quantity of substance

If high-k dielectrics are used directly on silicon substrate, then dielectric constant increases, but interface state density increases causing mobility degradation

Engineering Contradiction:
Improvedielectric constantVSAvoidinterface state density
Core Design Contradiction:
Quantity of substanceVSManufacturing precision

Solution Approach 1:

The patent introduces silicate layers as intermediary layers between the high-k dielectric and silicon substrate, which mediate the interface to reduce state density while maintaining thermal stability

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent applies different material compositions at different locations: silicate layers at the interface region for low state density, and high-k materials in the bulk for high dielectric constant

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The lanthanide dielectric film achieves superior leakage characteristics, higher thermal stability, and improved electron mobility, with effective electron mobility greater than 500 cm2/V-sec and reduced threshold instability, enabling high-performance logic circuits and memory cells.

Implementation Method 1

forming a passivation layer on a substrate, wherein the passivation layer contains a composition of silicon, oxygen, and nitrogen

Methodology Applied
Scientific EffectInterface passivation: Adsorption

Implementation Method 2

Scaling dielectric layers, including silicon dioxide (SiO2) beyond 2 nm gives rise to large leakage current due to direct tunneling

Methodology Applied
Scientific EffectDielectric breakdown prevention: Dielectric

Implementation Method 3

forming a lanthanide dielectric film on the passivation layer

Methodology Applied
Scientific EffectChemical vapor deposition: Chemical Vapour Deposition

Data Source

PatentUS8399332B2Lanthanide dielectric with controlled interfaces
Publication Date: 2013.03.19 MICRON TECHNOLOGY INC
  • US8399332B2 patent drawing
  • US8399332B2 patent drawing
  • US8399332B2 patent drawing

AI summary

Methods and devices for a dielectric are provided. One method embodiment includes forming a passivation layer on a substrate, wherein the passivation layer contains a composition of silicon, oxygen, and nitrogen. The method also includes forming a lanthanide dielectric film on the passivation layer, and forming an encapsulation layer on the lanthanide dielectric film.