Optical Fiber Laser Coupling Layout for Stray Light Shielding

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Solution Overview

Problem

Optical devices face challenges in suppressing the negative effects caused by stray light, which can interfere with the operation and integrity of the device, particularly affecting the bonding materials and optical parts.

Innovation Solution

The optical device incorporates a shielding portion and a reflecting portion to redirect stray light away from critical components, ensuring it does not irradiate the first optical part and bonding materials, thereby preventing damage and interference.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If optical parts are arranged to transmit laser beam to optical fiber, then laser beam transmission efficiency is improved, but stray light reflected on optical parts irradiates other optical parts causing negative effects

Engineering Contradiction:
Improvelaser beam transmission efficiencyVSAvoidstray light interference
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

A shielding portion is introduced as an intermediary element between the first optical part and the second optical part. This shielding portion blocks stray light reflected from the second optical part from reaching the first optical part, thereby eliminating the harmful interaction while preserving the optical transmission path.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The optical device is segmented into distinct functional zones: a light emitting device, multiple optical parts for beam transmission, and a dedicated shielding portion for stray light management. This segmentation allows each component to perform its specific function independently, with the shielding portion specifically addressing stray light issues without interfering with the main optical path.

Inventive Principle:
Principle #1Segmentation

2Reliability

If shielding portion is added to block stray light, then negative effects of stray light are suppressed, but device complexity increases

Engineering Contradiction:
Improvedevice integrityVSAvoidstructural complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The shielding portion is strategically positioned only where stray light from the second optical part would reach the first optical part. This localized approach provides protection exactly where needed without adding shielding elements throughout the entire device, thereby minimizing the increase in structural complexity while maintaining device integrity.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The shielding portion serves as a simple intermediary barrier that passively blocks stray light without requiring complex active control systems or multiple moving parts. This straightforward implementation achieves reliable stray light suppression with minimal added complexity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively suppresses the negative effects of stray light, preventing damage to the bonding materials and maintaining the integrity of the optical device, especially under high output laser beams and prolonged usage.

Implementation Method 1

shield stray light reflected on the second optical part

Methodology Applied
Scientific EffectLight reflection: Reflection

Implementation Method 2

shielding portion arranged on the base and configured to shield stray light

Methodology Applied
Scientific EffectLight blocking/shielding: Absorption (EM radiation)

Implementation Method 3

reflecting portion positioned with an offset in an opposite direction to a traveling direction of the laser beam... configured to reflect stray light reflected on a second optical device

Methodology Applied
Scientific EffectLight reflection: Reflection

Data Source

PatentUS20240204472A1Optical device, light source device, and optical fiber laser
Publication Date: 2024.06.20 FURUKAWA ELECTRIC CO LTD
  • US20240204472A1 patent drawing
  • US20240204472A1 patent drawing
  • US20240204472A1 patent drawing

AI summary

An optical device includes: a base; a light emitting device arranged on the base and configured to output a laser beam; a plurality of optical parts arranged on the base and configured to transmit the laser beam output from the light emitting device to an optical fiber to couple with the optical fiber, the plurality of optical parts including a first optical part and a second optical part; and a shielding portion arranged on the base and configured to shield stray light reflected on the second optical part so as to avoid the stray light from being irradiated to the first optical part.