Edge-Emitting Laser Diode Window Region Leak Current Suppression

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

The technical challenge lies in suppressing leak current in the window region of edge-emitting lasers with a ridge-waveguide structure, particularly for short cavity type lasers, which affects low-current operation and laser characteristics, as conventional methods fail to completely eliminate leak current due to interdiffusion issues with dopants like Fe and Zn.

Innovation Solution

The introduction of Ru-doped semi-insulating layers in the window region, either alone or in combination with Fe-doped layers, to increase resistivity and reduce leak current, with Ru providing higher resistivity without interdiffusion with Zn, and Fe-doped layers enhancing the suppression effect by reducing p-type doping concentration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If Fe-doped semi-insulating layers are used in the window region, then resistivity increases and leak current is suppressed, but interdiffusion between Fe and Zn dopants reduces the effectiveness of leak current suppression

Engineering Contradiction:
Improveleak current suppressionVSAvoiddopant concentration stability
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent introduces an undoped InP layer as an intermediary barrier between the Fe-doped semi-insulating layer and the Zn-doped p-type cladding layer. This intermediary layer prevents direct interdiffusion between Fe and Zn dopants, maintaining the stability of both doping concentrations while preserving the high resistivity needed for leak current suppression.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The window region structure is segmented into multiple distinct layers: Fe-doped semi-insulating layer, undoped InP barrier layer, and Zn-doped p-type cladding layer. This segmentation physically separates the dopant sources and prevents their interdiffusion, allowing each layer to maintain its intended electrical properties independently.

Inventive Principle:
Principle #1Segmentation

2Use of energy by moving object

If the cavity length is shortened to reduce drive current and power consumption, then low-current operation is achieved, but leak current in the window region becomes more significant and degrades laser characteristics

Engineering Contradiction:
Improvepower consumptionVSAvoidlaser characteristics
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The patent changes the electrical parameters of the window region by introducing Fe-doped semi-insulating layers with very high resistivity (greater than 10^7 Ωcm). This parameter change in the window region's resistivity effectively suppresses leak current, allowing the laser to maintain good characteristics even with short cavity length and low drive current operation.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If Ru-doped semi-insulating layers are used instead of Fe-doped layers, then higher resistivity is achieved without interdiffusion issues, but manufacturing complexity may increase

Engineering Contradiction:
Improveleak current suppressionVSAvoiddoping process complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent changes the dopant material from Fe to Ru, which provides even higher resistivity in the semi-insulating layer. Ru doping achieves superior leak current suppression without the interdiffusion problem that plagues Fe-doped structures, though it may require adjusted manufacturing parameters for optimal results.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach significantly reduces leak current, enabling low-current operation and improving laser reliability and manufacturing yield by increasing the resistivity of the window region, effectively addressing the issue of leak current in short cavity type lasers.

Implementation Method 1

Ru providing higher resistivity without interdiffusion with Zn

Methodology Applied
Scientific EffectElectrical Resistance: Electrical Resistance

Implementation Method 2

Fe-doped layers enhancing the suppression effect by reducing p-type doping concentration

Methodology Applied
Scientific EffectDopants: Dopants

Data Source

PatentUS7636378B2Semiconductor laser diode
Publication Date: 2009.12.22 LUMENTUMRADIANT GMBH
  • US7636378B2 patent drawing
  • US7636378B2 patent drawing
  • US7636378B2 patent drawing

AI summary

In an edge emitting laser having a window region with a ridge-waveguide structure, particularly, in a short cavity type of a laser operated with a low current, there has been a problem of its operating current being increased due to current leakage of the window portion. To solve this problem, in the window region, between an n-type substrate and a p-type cladding layer, a semi-insulating semiconductor layer into which Ru is doped is inserted. Alternatively, a stacked structure of a Ru-doped layer and a Fe-doped layer is introduced.