Laser-Written Ohmic Contacts on 2D Semiconductors via Phase Transition

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Solution Overview

Problem

Achieving high-quality ohmic contacts on 2D materials like TMDs is challenging due to their ultra-thin structure and delicate lattice, which requires complex processes, harsh environmental conditions, or high resistivity metals, limiting their application in small-scale devices.

Innovation Solution

Direct laser writing is used to deposit conductive materials and form ohmic contacts on semiconductors by inducing phase transition in situ, allowing for low-temperature deposition on various substrates without the need for masks, and enabling direct testing of semiconductor samples.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional methods (metal with low work function, ultrahigh vacuum evaporation, doping, edge contact) are used to reduce contact resistance, then contact resistance is reduced to acceptable levels (hundreds of Ohms per micrometer), but the process becomes complex and requires harsh environmental conditions or high resistivity metals

Engineering Contradiction:
Improvecontact resistanceVSAvoidprocess complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent utilizes laser-induced phase transition of 2D material from semiconducting phase to metallic phase at the contact region. This phase transition creates a low-resistance pathway directly at the metal-2D material interface, achieving ohmic contact without complex doping or vacuum evaporation processes. The localized phase change is induced by focused laser heating that transforms the material structure in situ.

Inventive Principle:
Principle #36Phase transitions

Solution Approach 2:

The patent replaces conventional mechanical/chemical methods (doping, vacuum evaporation, chemical deposition) with a laser-based optical method. The focused laser beam delivers energy to induce phase transition and simultaneously deposit conductive material, eliminating the need for complex mechanical processing steps and harsh environmental conditions.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Ease of manufacture

If conventional deposition methods are used, then conductive material can be deposited on semiconductor, but the process requires masks, complex environmental conditions, and cannot be easily adapted to small scale devices

Engineering Contradiction:
Improvedeposition processVSAvoidsmall scale fabrication
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent applies localized laser processing to create phase transition and conductive deposition only at the specific contact regions where metal electrodes meet the 2D material. The focused laser beam confines the phase transition and material deposition to microscopic areas, enabling precise control at small scales without affecting the rest of the device or requiring masks.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent extracts and eliminates the mask step from conventional deposition processes. The focused laser beam directly writes the conductive pattern and induces phase transition only where needed, replacing the masking approach with direct optical writing that is inherently mask-free and more adaptable to small-scale fabrication.

Inventive Principle:
Principle #2Taking out (Extraction)

3Reliability

If ohmic contact is achieved through conventional methods, then contact resistance is reduced, but the methods require harsh environmental conditions, high resistivity metals, or cause destruction or total property change on materials

Engineering Contradiction:
Improvecontact resistanceVSAvoidmaterial damage
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent employs pulsed laser delivery to induce phase transition and deposit conductive material. The periodic pulsed action allows controlled energy delivery that achieves the desired phase change and deposition without excessive heating that would damage the 2D material. The pulses are timed and sized to achieve transformation only in the contact region.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent uses controlled phase transition of the 2D material from semiconducting to metallic phase at the contact interface. This phase change creates the low-resistance pathway needed for ohmic contact while being localized to only the contact region, preserving the semiconducting properties of the channel material and avoiding total property change or destruction of the 2D material.

Inventive Principle:
Principle #36Phase transitions

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method achieves low contact resistance between deposited metal and semiconductor, allowing for direct electrical measurement and enabling the fabrication of devices like diodes, transistors, and microcircuits with improved performance.

Implementation Method 1

conductive material deposition on semiconductor with phase transition and ohmic contact in situ

Methodology Applied
Scientific EffectPhase transition: Phase Change

Implementation Method 2

Direct laser writing is used to deposit conductive materials and form ohmic contacts on semiconductors

Methodology Applied
Scientific EffectLaser ablation/deposition: Laser Ablation

Data Source

PatentUS20250038004A1Conductive material deposition on semiconductor with phase transition and ohmic contact in situ
Publication Date: 2025.01.30 THE HONG KONG UNIV OF SCI & TECH
  • US20250038004A1 patent drawing
  • US20250038004A1 patent drawing
  • US20250038004A1 patent drawing

AI summary

A method for a photon induced conductive material deposition on a substrate is provided. The method includes steps as follows: preparing a first solution comprising metalate, metal ions, or combinations thereof; preparing a first suspension comprising nanoparticles, a light sensitive reducing agent, an electron providing solvent, or combinations thereof; mixing the first solution and the first suspension to form a first reagent on a first substrate; and emitting a light beam provided by a light source and focusing the same onto the first reagent kept on a first region of the first substrate, so as to form a mechanically rigid conductive deposition in contact with the first substrate in a focus point of the light source, wherein the first substrate has a second region exposed to surrounding gas or an air environment.