Additive Manufacturing Apparatus TRIZ Cases

Transfer moulding forms flexible power cable joints with tighter geometry control, fewer voids, and lower equipment complexity than tape or extruder-based methods.

Dual-curing interpenetrating composites enable 3D-printed RF antennas and graded-index devices with wider tunable frequency ranges.

Transfer moulding forms cable joint outer layers with better geometry control, fewer voids, and lower manufacturing complexity.

A porous scaffold silencer guides exhaust air through controlled flow paths to cut pneumatic valve noise, vibration, and part count.

Printed ceramic slurry with locally tuned powder concentration creates dielectric lenses with stable permittivity distribution, reducing scattering and interference.

Direct cooling through hollow stator conductors and heat pipes cuts winding thermal resistance and supports high-power electric machines.

Printing conductive and insulating PCB features around cold-plate-bonded power devices removes via limits, cuts interfaces, and improves thermal management.

A graded lattice polar metamaterial redirects elastic waves around a void, enabling cloaking under both compressive and shear loads.

Mounting protrusions inserted into component recesses improve interconnection reliability while supporting heat dissipation and EMI protection.

Randomized 3D printing creates package-level optical and via-based PUFs, cutting manufacturing cost while strengthening wireless security.

A void-filled structure infiltrated with a second material creates a CTE-matched heat path that improves thermal cycling reliability.

An absorbing fluid beam dump spreads high laser fluence, limits localized heating, and recovers heat through a connected exchanger.

Atomic-layer-deposited sintering-aid films on zirconia ceramic particles cut sintering temperature while improving densification, conductivity, and strength.

Patterned insulating layers split additively manufactured Nd-Fe-B magnetic segments to cut eddy current losses and improve thermal stability.

Thin microporous separator layers around 3D electrodes preserve electrical isolation while raising energy density and speeding energy retrieval.

Directly printed high-surface-area cooling structures cut thermal resistance and improve hotspot heat dissipation for packaged chips.

UV photoreduction directly grows fractal metal nanostructures on carbon nanosheets, avoiding mask-based transfer steps and easing device integration.

A 3D-printed metal-foam enclosure integrates mounting, optical, electrical, and coolant channels to cut parts and improve alignment stability.

A dual-surface cathode switches beam spot size by grid voltage alone, balancing high-power output and high-intensity low-current processing.

A porous 3D-printed rare earth framework guides infiltrate diffusion to improve magnetic performance, strength, and crack resistance.

Moving cathode-anode stations let one electron gun vary beam size and position, enabling melt pools with different dimensions in additive manufacturing.

Integrated sensors in a load lock substrate support detect warping, temperature, vibration, and transfer misalignment before quality loss.

Solidified portions formed in adjacent scan regions reveal alignment errors, enabling faster AM calibration and better dimensional accuracy.

Focused laser writing deposits conductive material and triggers local phase transition to form low-resistance ohmic contacts on 2D semiconductors.

A single additive manufacturing line builds multi-layer SiPs with component placement, interconnects, and encapsulation for lower-cost series production.

A single 3D printing process forms the vent housing and breathable media together, cutting assembly steps while enabling fine enclosed vent features.

Alternating graphite and silicon sections constrain silicon swelling, reducing anode delamination while preserving lithium-ion cycling capacity.

Chemical polishing after SLM thins waveguide side walls below 0.5 mm, cutting weight and cost while preserving RF precision.

Engineered fine and coarse grain distributions improve rare earth magnet toughness and flexural strength with little loss of hard magnetic properties.

Segmented linear flow pipes with inlet swirl generators sustain coolant mixing through the jacket, improving heat transfer and reducing temperature gradients.

A pad-linked support wire replaces thick insulating substrate support, cutting inductor thickness while preserving mechanical positioning.

Using recycled and virgin sand with additive manufacturing, this vehicle component cuts environmental impact while adding sound absorption.

A resonator-cell muffler doubles as a rear crash structure, cutting vehicle mass and space while suppressing exhaust noise.

Interconnected carbon-based filaments create a porous anode that improves ion access in thick electrodes, raising areal capacity and charge rate.

Recycled foundry sand over a support layer cuts environmental impact while improving sound absorption and reducing vehicle component weight.

Multiple electron beams divide and fuse powder bed regions in parallel, cutting build time while preserving mechanical integrity over large areas.

Adding an agglomeration inhibitor keeps soft magnetic metal powder flowing during beam melting, enabling higher-quality 3D magnetic cores.

Neutral-charge plasma coating shifts nanovesicle surfaces from negative to neutral, reducing cell-membrane repulsion and improving drug delivery.

A graded transition region lets heat sensors sit closer to fuel rod heat exchanger chambers while reducing mismatch stress in radiation and heat.

A nonmagnetic sheet with recessed regions is additively filled with soft-magnetic material to enable dense, warp-free stacked magnetic sheets.

Polymer-assisted 3D printing forms aligned porous magnetocaloric microchannels that improve heat transfer while reducing regenerator stress.

Integrated hollow carbon fibers turn the polar plate into a coolant channel, improving fuel cell cooling while cutting weight and size.

A thickened sensing zone lets a current-sensor lead frame withstand high and surge currents while limiting overheating, fusing, and excess material use.

A mobile beam-bending snout steers voxel-level electron doses to form 3D cross-linked features while reducing accelerator complexity and cost.

Surfactant-coated ceramic particles in a polymer filament raise permittivity and lower loss for reliable millimeter-wave transmission in humid conditions.

An SEM-integrated LP-EBID module combines spin coating and liquid delivery to build 3D nanostructures at 10 nm resolution.

Multiple semiconductor laser arrays overlap each pixel to maintain power density, improve energy uniformity, and reduce failures in 3D printing.

Embedded gas conductance plugs in a substrate support insulator preserve gas flow while obstructing electrical discharge paths in plasma processing.

Small Al, Ga, or In additions make La-Fe-Si magnetocaloric alloys less brittle while preserving cooling effect and improving thermal cycling stability.

Additively made ceramic cooling channels and matched CTE bonding improve electrostatic chuck thermal uniformity while reducing contamination.