Laser White Light Source Low Etendue Design

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Solution Overview

Problem

Existing white light sources, particularly those using thermal sources and conversion layers, suffer from high etendue, leading to inefficient light transmission and increased energy consumption, as well as reduced service life due to unwanted heat dissipation and scattering, which degrades beam quality and limits their application in compact and efficient lighting systems.

Innovation Solution

A device utilizing a monochromatic laser light source emitting in the blue or ultraviolet range, focused onto a conversion medium with downstream optics that reduce the opening angle of converted light, combined with a reflection mechanism to minimize etendue and enhance beam quality, allowing for the generation of white light with low etendue and high luminous flux.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If thermal light sources are used to generate white light, then high luminous flux can be achieved, but a large amount of unwanted waste heat is emitted and complex heat dissipation is required

Engineering Contradiction:
Improveluminous fluxVSAvoidwaste heat
Core Design Contradiction:
Illumination intensityVSLoss of energy

Solution Approach 1:

The invention changes the fundamental operating parameters from thermal radiation to laser excitation. A laser light source operates at a specific wavelength to excite phosphor materials, which then emit broad-spectrum visible light. This parameter change eliminates the need for complex heat dissipation systems while maintaining high luminous flux output.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention replaces the thermal radiation mechanism with a photoluminescence mechanism. Instead of heating a filament or lamp to generate white light through thermal radiation, a laser excites phosphor materials that convert the monochromatic light into broad-spectrum visible light, eliminating waste heat generation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Loss of energy

If conversion layers are used with LED or laser light sources, then white light can be generated with lower heat, but the etendue increases due to scattering in the conversion medium

Engineering Contradiction:
Improveheat dissipationVSAvoidetendue
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The invention performs preliminary focusing of the laser beam to a small spot size before the light enters the phosphor conversion medium. This preliminary action minimizes the initial etendue, and by using total internal reflection at the phosphor-air interface, the converted light is redirected back through the same small area, preventing etendue expansion.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The invention introduces an optical interface (phosphor-air boundary) as an intermediary that enables total internal reflection. This intermediary mechanism redirects the converted light back through the original small input area, acting as a mediator that prevents etendue increase while maintaining efficient light conversion.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Illumination intensity

If light is scattered in the conversion medium to adapt to emission characteristics, then white light can be generated, but the etendue of the light source is increased

Engineering Contradiction:
Improvewhite light generationVSAvoidetendue
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The invention changes the geometric parameters of light propagation by utilizing total internal reflection at the phosphor-air interface. Instead of allowing light to scatter freely in all directions, the optical interface redirects light back through the original small input area, fundamentally changing the spatial distribution parameters and maintaining low etendue.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention exploits the optical dimension by creating a high-reflection interface at the phosphor-air boundary. Light that would normally scatter in three dimensions is redirected back through the original path, effectively using optical dimensionality to constrain the light propagation and maintain low etendue while still achieving broad-spectrum white light generation.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces the etendue of the white light source, improving beam quality and enabling efficient coupling of light into small areas or fiber bundles with minimal energy loss, thus enhancing the performance and longevity of lighting systems.

Implementation Method 1

at least one monochromatic light source emitting in the blue and/or ultraviolet spectral range, the light of the at least one monochromatic light source being generated by a laser

Methodology Applied
Scientific EffectLaser: Laser

Implementation Method 2

the light from the at least one monochromatic light source is focused by an optical system onto the conversion medium

Methodology Applied
Scientific EffectFocusing: Focusing

Implementation Method 3

the conversion medium at least partially converts the monochromatic light irradiated into another spectral range

Methodology Applied
Scientific EffectSpectral range conversion: Photoluminescence

Implementation Method 4

optics downstream of the conversion medium in the direction of light propagation, which reduce the opening angle of the converted light emanating from the focus

Methodology Applied
Scientific EffectOptical focusing: Focusing

Implementation Method 5

a reflection device is arranged on the opposite side of the conversion medium, which reflects the light from the light source and the light converted in the conversion medium back through the conversion medium

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentEP2603833B1Laser-based white light source
Publication Date: 2020.12.16 SCHOTT AG
  • EP2603833B1 patent drawingFigure 1a~1b
  • EP2603833B1 patent drawingFigure 1c~2
  • EP2603833B1 patent drawingFigure 3

AI summary

The invention relates to a device for generating white light (1) comprising at least one light source (10) and at least one conversion medium (40), wherein the at least one light source (10) emits light in the blue and/or ultraviolet spectral range and the light of the at least one light source (10) is generated by a laser and the light of the at least one light source is focussed by an optical system (30) onto the conversion medium (40) and the conversion medium (40) converts the incident light (20) at least proportionately into a different spectral range (60).