Lateral Semiconductor Device with Space-Charge Layer for High Voltage

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Solution Overview

Problem

Current high-voltage semiconductor devices face limitations in achieving breakdown voltages due to non-uniform electric fields, premature breakdown, and increased on-resistance, especially at voltages above 400 volts, which restricts their performance in kilovolt switching applications.

Innovation Solution

A lateral semiconductor device design incorporating a space-charge generating layer and a set of electrodes on the opposite side of the device channel, which forms a space-charge region to deplete the channel, allowing for controlled electric field distribution and reduced surface and bulk electric field components, achieving a more uniform electric field and higher breakdown voltage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the gate-drain spacing is increased to achieve higher breakdown voltage, then the breakdown voltage improves, but the device area and complexity increase

Engineering Contradiction:
Improvebreakdown voltageVSAvoidgate-drain spacing
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The invention divides the gate-drain spacing into multiple segments by inserting field plates at intermediate positions. This segmentation allows the electric field to be distributed more uniformly across the gate-drain region, achieving high breakdown voltage without requiring a single large spacing distance, thus reducing overall device complexity while maintaining reliability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Field plates are introduced as intermediary structures between the gate and drain electrodes. These field plates act as mediators that modify the electric field distribution, creating a more uniform field profile that enables higher breakdown voltage without increasing the total gate-drain spacing, thereby resolving the contradiction between reliability and device complexity.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If field plates are added to reduce peak electric field near the gate edge, then the breakdown voltage increases, but the device complexity and capacitance increase

Engineering Contradiction:
Improvebreakdown voltageVSAvoidfield plate configuration
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The invention applies field plates with specific local characteristics (conductivity, positioning, dimensions) tailored to the local electric field requirements at different positions in the gate-drain spacing. This localized optimization reduces peak electric fields effectively while minimizing the overall number and complexity of field plate structures needed, thus improving breakdown voltage without excessive complexity increase.

Inventive Principle:
Principle #3Local quality

3Reliability

If multiple field plates are used to achieve uniform electric field, then the breakdown voltage improves, but the manufacturing precision requirements increase

Engineering Contradiction:
Improveelectric field uniformityVSAvoidfield plate length and dielectric thickness control
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The invention uses a limited number of field plates with optimized dimensions and positions that provide sufficient electric field uniformity without requiring extremely precise manufacturing tolerances. By selecting an appropriate number of field plates (neither too few nor too many) and optimizing their parameters, the design achieves acceptable field uniformity with realistic manufacturing precision capabilities, resolving the contradiction between reliability and manufacturing precision.

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design enhances breakdown voltage and reduces on-resistance, enabling higher operating voltages and maximum power while maintaining a shorter gate-drain spacing, thus overcoming the limitations of prior art devices.

Implementation Method 1

The space-charge generating layer is configured to form a space-charge region to at least partially deplete the device channel in response to an operating voltage being applied to the contacts to the device channel

Methodology Applied
Scientific EffectSpace-charge region formation: Electrostatics

Implementation Method 2

allowing for controlled electric field distribution and reduced surface and bulk electric field components, achieving a more uniform electric field and higher breakdown voltage

Methodology Applied
Scientific EffectElectric field distribution control: Electric Field

Data Source

PatentUS9391189B2Lateral/vertical semiconductor device
Publication Date: 2016.07.12 SENSOR ELECTRONIC TECHNOLOGY INC
  • US9391189B2 patent drawing
  • US9391189B2 patent drawing
  • US9391189B2 patent drawing

AI summary

A lateral semiconductor device and/or design including a space-charge generating layer and a set of electrodes located on an opposite side of a device channel as contacts to the device channel is provided. The space-charge generating layer is configured to form a space-charge region to at least partially deplete the device channel in response to an operating voltage being applied to the contacts to the device channel.