Layered Electrode Structure for Phase Change Memory

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Solution Overview

Problem

Phase change memory devices face erosion issues during etching due to the columnar morphology of metal nitride electrodes, leading to cracks that allow etchant penetration and undesired erosion of chalcogenide materials.

Innovation Solution

Reducing the thickness of metal nitride electrodes and splitting them into sub-layers with an intervening layer of a different material to disrupt columnar morphology and prevent crack alignment, thereby reducing etchant penetration and erosion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If metal nitride electrodes are used with standard thickness, then good electrical conductivity is achieved, but columnar morphology forms causing cracks and etchant penetration

Engineering Contradiction:
Improveelectrode integrityVSAvoidetchant penetration
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The metal nitride electrode is divided into multiple sub-layers separated by intervening layers of different materials. This segmentation disrupts the continuous columnar morphology that would otherwise form cracks, preventing etchant penetration while maintaining electrical conductivity through the layered structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Intervening layers of different materials are inserted between metal nitride sub-layers. These intermediary layers act as barriers that disrupt crack propagation and prevent etchant penetration, while still allowing electrical current to pass through the electrode structure.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-affected harmful factors

If electrode thickness is reduced to prevent columnar morphology, then etchant penetration is reduced, but electrical conductivity decreases

Engineering Contradiction:
Improveetchant penetrationVSAvoidelectrical conductivity
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The electrode is segmented into multiple thin sub-layers rather than one thick layer. Each sub-layer is thin enough to avoid severe columnar morphology, yet the stack of multiple sub-layers provides sufficient total conductivity. The intervening layers between sub-layers further prevent crack propagation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The electrode structure is made composite by combining metal nitride sub-layers with intervening layers of different materials. This composite structure leverages the electrical conductivity of metal nitride while using the intervening layers to prevent crack formation and etchant penetration, achieving both low erodibility and good conductivity.

Inventive Principle:
Principle #40Composite materials

3Ease of manufacture

If single-layer metal nitride electrode is used, then manufacturing is simple, but cracks form at grain boundaries allowing etchant access

Engineering Contradiction:
Improveelectrode fabricationVSAvoidcrack prevention
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The single-layer electrode is segmented into multiple sub-layers with intervening layers between them. This segmentation prevents continuous crack formation at grain boundaries, as cracks in one sub-layer are stopped by the intervening layers. The manufacturing process remains relatively simple by using sequential deposition techniques.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The intervening layers are deposited between metal nitride sub-layers during the fabrication process to preemptively prevent crack formation and etchant penetration before the etching step. This preliminary structural preparation ensures that even if cracks form in the metal nitride, they cannot propagate through the entire electrode.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS9029826B2Phase change memory including ovonic threshold switch with layered electrode and methods for forming the same
Publication Date: 2015.05.12 MICRON TECHNOLOGY INC
  • US9029826B2 patent drawing
  • US9029826B2 patent drawing

AI summary

Erosion of chalcogenides in phase change memories using ovonic threshold switch selectors can be reduced by controlling columnar morphology in electrodes used in the ovonic threshold switch. The columnar morphology may cause cracks to occur which allow etchants used to etch the ovonic threshold switch to sneak through the ovonic threshold switch and to attack chalcogenides, either in the switch or in the memory element. In one embodiment, the electrode may be split into two metal nitride layers separated by an intervening metal layer.