LDMOS Composite Drift Region for High Breakdown Voltage

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Solution Overview

Problem

Current high-power RF transistors, particularly LDMOS devices, face challenges in achieving high breakdown voltages while maintaining low on-state resistance and capacitance, which are essential for efficient operation at higher frequencies and power levels, due to the high costs associated with wide-bandgap semiconductors like gallium nitride.

Innovation Solution

The development of semiconductor devices with a deep n-type high voltage (NHV) region buried under the drain contact and extending towards the gate, combined with a composite drift region that merges a deep n-type NHV with a shallow NHV region, optimized to maximize source-to-drain breakdown voltage while minimizing drain current, on-state resistance, and capacitance, achieved through multiple epitaxy steps and anneal cycles.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If wide-bandgap semiconductors (e.g., gallium nitride) are used for high-power RF transistors, then breakdown voltage and power handling capability are improved, but manufacturing cost increases significantly

Engineering Contradiction:
Improvebreakdown voltageVSAvoidmanufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent changes the doping parameters in the drift region by introducing a deep n-type high voltage (NHV) region with specific doping concentrations and depth profiles. This modifies the electrical characteristics to achieve high breakdown voltage (>200V, up to 300V) using conventional silicon-based materials instead of expensive wide-bandgap semiconductors.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite drift region structure that merges a deep n-type NHV region with a shallow NHV region. This composite structure combines the advantages of deep doping (high breakdown voltage) with shallow doping (low on-state resistance), achieving high-power RF performance without using wide-bandgap materials.

Inventive Principle:
Principle #40Composite materials

2Reliability

If the drift region is optimized for high breakdown voltage, then voltage tolerance is improved, but on-state resistance increases

Engineering Contradiction:
Improvebreakdown voltageVSAvoidon-state resistance
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent segments the drift region into two distinct parts: a deep n-type NHV region extending from the surface to a first depth with lower doping concentration for high breakdown voltage, and a shallow NHV region extending from the surface to a second depth (greater than the first depth) with higher doping concentration for low on-state resistance. This segmentation allows each region to optimize for its specific function.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies different doping concentrations and depths at different locations within the drift region. The deep NHV region provides high voltage tolerance where needed, while the shallow NHV region provides low resistance pathways for current flow, achieving both high breakdown voltage and low on-state resistance simultaneously.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables LDMOS devices to operate effectively at breakdown voltages above 200V, up to 300V, with reduced capacitance and on-state resistance, enhancing current capability and robustness, thus addressing the cost and performance limitations of existing wide-bandgap semiconductor-based RF transistors.

Implementation Method 1

achieved through multiple epitaxy steps and anneal cycles

Methodology Applied
Scientific EffectEpitaxy: Epitaxy

Implementation Method 2

achieved through multiple epitaxy steps and anneal cycles

Methodology Applied
Scientific EffectAnnealing: Annealing

Implementation Method 3

charge carriers drift through a drift space between a channel region and the drain electrode under the electric field arising from an operating voltage applied between the source and drain electrodes

Methodology Applied
Scientific EffectCharge carrier drift under electric field: Electric Field

Data Source

PatentUS10312368B2High voltage semiconductor devices and methods for their fabrication
Publication Date: 2019.06.04 NXP USA INC
  • US10312368B2 patent drawing
  • US10312368B2 patent drawing
  • US10312368B2 patent drawing

AI summary

Semiconductor devices include a semiconductor substrate containing a source region and a drain region, a gate structure supported by the semiconductor substrate between the source region and the drain region, a composite drift region in the semiconductor substrate, the composite drift region extending laterally from the drain region to at least an edge of the gate structure, the composite drift region including dopant having a first conductivity type, wherein at least a portion of the dopant is buried beneath the drain region at a depth exceeding an ion implantation range, and a well region in the semiconductor substrate. The well region has a second conductivity type and is configured to form a channel therein under the gate structure during operation. Methods for the fabrication of semiconductor devices are described.