Lead Frame Stiffening Structure for Stable Chip Anchoring

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Solution Overview

Problem

Existing optoelectronic components require frequent re-design of housings due to changing application requirements, and existing production methods lack flexibility in mechanical and electrical fixation of semiconductor chips.

Innovation Solution

An optoelectronic component with a lead frame section and a stiffening structure embedded in an electrically insulating housing, where the stiffening structure connects to another lead frame section and includes a line element for improved mechanical fixation and flexible electrical contacting.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a simple conductor frame section is used, then the device complexity is reduced, but the mechanical fixation stability of the semiconductor chip deteriorates

Engineering Contradiction:
Improveconductor frame structureVSAvoidmechanical fixation stability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The conductor frame is divided into multiple conductor frame sections (first conductor frame section, second conductor frame section, etc.) that are connected to each other. Each section can be independently designed and manufactured, then assembled to form the complete frame structure. This segmentation allows the frame to achieve both structural stability for mechanical fixation and design flexibility without excessive complexity.

Inventive Principle:
Principle #1Segmentation

2Reliability

If the housing design is optimized for specific applications, then the mechanical fixation is improved, but the adaptability to changing requirements deteriorates

Engineering Contradiction:
Improvemechanical fixationVSAvoiddesign flexibility
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The conductor frame sections are designed with universal features that allow them to serve multiple functions: providing mechanical support, enabling electrical connections, and facilitating thermal management. The standardized sections can be configured in different arrangements to meet various application requirements, making the housing design adaptable without sacrificing mechanical fixation quality.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If conductor frame sections are embedded in housing, then the electrical insulation is improved, but the ease of manufacture deteriorates

Engineering Contradiction:
Improveelectrical insulationVSAvoidproduction complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The conductor frame sections are pre-assembled and prepared with necessary electrical connections and semiconductor chip mounting positions before being embedded in the housing. This preliminary preparation allows for quality control and assembly verification to be performed on the frame sections independently, simplifying the final embedding process and improving overall manufacturability while maintaining electrical insulation.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentEP3360167B1Optoelectronic component having a lead frame having a stiffening structure
Publication Date: 2023.11.29 OSRAM OPTO SEMICON GMBH & CO OHG
  • EP3360167B1 patent drawingFigure 1
  • EP3360167B1 patent drawingFigure 2
  • EP3360167B1 patent drawingFigure 3

AI summary

The invention relates to an optoelectronic component having at least one optoelectronic semiconductor chip, wherein the at least one optoelectronic semiconductor chip is arranged on a top side of a lead frame section (9), wherein the lead frame section (9) has a stiffening structure protruding away from the lead frame section (9) laterally, and wherein the lead frame section (9), the stiffening structure, and the at least one optoelectronic semiconductor chip are embedded in an electrically insulating housing.