Leakage Current Detection Device Self-Testing Circuit

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Solution Overview

Problem

Existing leakage current protection devices in electrical appliances may fail due to environmental or installation factors, posing safety risks even if users test them before use, highlighting the need for a device that can detect leakage current and have a self-testing function.

Innovation Solution

A leakage current detection device that includes a leakage current detection circuit operating during AC signal half-cycles to detect excessive current and disconnect power, and a self-testing circuit using a simulated leakage current generator to ensure the detection circuit's functionality, with a comparator circuit, switching element, and fault indicators to enhance safety and reliability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a leakage current protection device is installed in electrical outlets or at the input end of electrical appliances, then leakage current detection capability is provided, but the device may fail due to environmental or installation factors, posing safety risks

Engineering Contradiction:
Improveleakage current protection reliabilityVSAvoiddevice structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent implements a self-testing circuit that automatically tests the leakage current detection circuit without requiring user intervention. The self-testing circuit generates a simulated leakage current signal and verifies whether the detection circuit can properly respond, enabling the device to self-diagnose its functionality and maintain reliability without increasing operational complexity for users.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent performs preliminary testing of the leakage current detection circuit before actual use through the self-testing function. By pre-verifying the detection circuit's functionality using a simulated leakage current signal, the system ensures readiness and reliability before encountering real leakage conditions, preventing safety risks from undetected failures.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If users test the leakage current protection device before use, then initial functionality can be verified, but the device may still fail during use due to environmental factors

Engineering Contradiction:
Improvecontinuous protection reliabilityVSAvoidtesting time frequency
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The self-testing circuit operates automatically without requiring repeated user intervention. Once activated, it continuously or periodically verifies the detection circuit's functionality, replacing the need for frequent manual testing by users and ensuring continuous reliability without time loss from repeated user actions.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The self-testing circuit provides continuous feedback on the detection circuit's operational status. By monitoring whether the detection circuit responds correctly to simulated leakage signals, the system maintains awareness of its own functionality and can alert users or take corrective action, ensuring continuous protection reliability without requiring frequent manual re-testing.

Inventive Principle:
Principle #23Feedback

3Reliability

If a self-testing circuit is added to the leakage current detection device, then continuous reliability is improved, but device complexity increases

Engineering Contradiction:
Improvedetection circuit functionalityVSAvoidcircuit structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The self-testing circuit is integrated with the existing leakage current detection circuit rather than being completely separate. The self-testing circuit shares components such as the detection coil, comparator, and control logic with the main detection function, merging testing and detection operations into a unified system that improves reliability without proportionally increasing overall complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The detection circuit serves dual purposes: it functions as the primary leakage current detection mechanism during normal operation and as the object of testing during self-testing operations. The same detection coil, comparator, and control circuitry are used both to detect actual leakage currents and to verify their own functionality through simulated test signals, reducing the need for entirely separate testing components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS9547047B2Leakage current detection device with self-testing function
Publication Date: 2017.01.17 LI CHENGLI
  • US9547047B2 patent drawing
  • US9547047B2 patent drawing
  • US9547047B2 patent drawing

AI summary

A leakage current detection device coupled to AC power supply wires carrying an AC signal, which includes: a leakage current detection circuit including a leakage current detector, the leakage current detection circuit operating during first half-cycles among positive and negative half-cycles of the AC signal to detect a leakage current of the power supply wires and to disconnect the power supply wires from an output side when a leakage current exceeding a first threshold value is detected; and a self-detecting circuit coupled to the leakage current detection circuit, operating during second half-cycles among the positive and negative half-cycles of the AC signal to test whether the leakage current detection circuit is functioning normally.