LED Active Layer Barrier Thickness and Doping Gradient

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Solution Overview

Problem

Current light emitting diodes (LEDs) face challenges in enhancing internal quantum efficiency, which limits their light emitting efficiency, despite ongoing studies on modifying materials and structures.

Innovation Solution

The LED design includes an active layer with barrier layers that are at least twice as thick as the well layers, and a doping strategy where the first barrier layer adjacent to the p-type semiconductor is partially doped with n-type impurity, while the second barrier layers are fully doped, with the doping concentration decreasing towards the second region adjacent to the p-type semiconductor.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional quantum well structure with thin barrier layers is used, then device complexity is low, but internal quantum efficiency is insufficient

Engineering Contradiction:
Improveinternal quantum efficiencyVSAvoidbarrier layer thickness configuration
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The barrier layer is segmented into multiple regions with different thicknesses and doping concentrations. The first barrier layer has a first thickness and first doping concentration, while the second barrier layer has a second thickness and second doping concentration, creating a graded structure that improves electron injection efficiency progressively

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the barrier layer are assigned different local properties: the first barrier layer near the n-type semiconductor has higher doping concentration and specific thickness to enhance electron injection, while the second barrier layer has different parameters optimized for its position, creating localized quality improvements throughout the structure

Inventive Principle:
Principle #3Local quality

2Reliability

If uniform doping is applied throughout the barrier layer, then manufacturing precision is high, but electron injection efficiency is insufficient

Engineering Contradiction:
Improveelectron injection efficiencyVSAvoiddoping process complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The doping concentration varies locally within the barrier layer structure. The first barrier layer has a first doping concentration optimized for electron injection from the n-type semiconductor, while the second barrier layer has a second doping concentration optimized for its position, allowing localized optimization without requiring complete restructuring

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The doping concentration parameter is changed progressively from the first barrier layer to the second barrier layer. This parameter variation optimizes electron injection efficiency at each interface while maintaining manufacturability through controlled gradient changes rather than abrupt transitions

Inventive Principle:
Principle #35Parameter changes

3Reliability

If barrier layer thickness is increased to enhance electron injection, then internal quantum efficiency improves, but manufacturing precision requirements increase

Engineering Contradiction:
Improveinternal quantum efficiencyVSAvoidbarrier layer thickness control
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The total barrier layer thickness is segmented into multiple discrete layers with different thicknesses. The first barrier layer has a first thickness and the second barrier layer has a second thickness, allowing each layer to be manufactured within standard precision tolerances while achieving the cumulative effect of enhanced electron injection

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Instead of requiring a single thick barrier layer with precise thickness control, the parameter is changed by creating multiple layers with different thicknesses. This gradient approach to thickness variation achieves the desired electron injection enhancement while relaxing the precision requirements for any single layer

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration increases the electric field applied to the active layer, enhancing electron injection and thereby improving internal quantum efficiency and overall light emitting efficiency.

Implementation Method 1

This configuration increases the electric field applied to the active layer, enhancing electron injection

Methodology Applied
Scientific EffectElectric Field: Electric Field

Implementation Method 2

the first barrier layer adjacent to the p-type semiconductor is partially doped with n-type impurity, while the second barrier layers are fully doped

Methodology Applied
Scientific EffectDoping: Dopants

Implementation Method 3

light emitting diodes (LEDs) emit light of a visible wavelength band or near-infrared and infrared wavelength bands by applying a forward current to a p-n junction formed on a group-III or group-V compound semiconductor wafer

Methodology Applied
Scientific EffectLight Emitting Diode effect: Light Emitting Diode

Implementation Method 4

The active layer 30 has a quantum well structure where well layers 31 and barrier layers 32 are alternately laminated

Methodology Applied
Scientific EffectQuantum Well:

Data Source

PatentEP2009707B1Light emitting diode and method for manufacturing the same
Publication Date: 2015.08.19 SEOUL VIOSYS CO LTD
  • EP2009707B1 patent drawingFigure 1~2A
  • EP2009707B1 patent drawingFigure 2B~3
  • EP2009707B1 patent drawingFigure 4A~4B

AI summary

Provided are a light emitting diode (LED) and a method for manufacturing the same. The LED includes an n-type semiconductor layer, an active layer, and a p-type semiconductor layer. The active layer includes a well layer and a barrier layer that are alternately laminated at least twice. The barrier layer has a thickness at least twice larger than a thickness of the well layer.