Reflective Covering Layout for LED Color Mixing and Light Extraction

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current light-emitting devices face limitations in color mixing properties, which affect their ability to produce high-quality color reproduction and luminosity.

Innovation Solution

A light-emitting device configuration that includes a support, first and second light-emitting elements emitting different peak wavelengths, and covering members with specific reflective and light-transmissive portions, where the ratio of reflective particles to the light-transmissive area facilitates improved light mixing and extraction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If conventional covering members are used, then manufacturing is simple, but color mixing properties are insufficient

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidcolor mixing properties
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The covering member is divided into different regions with distinct functions: a first region containing reflective particles for reflecting light, a second region with light-transmissive portions for transmitting light, and a third region with both reflective and light-transmissive portions. This local differentiation of properties enables optimized color mixing in each region while maintaining overall manufacturing simplicity through a unified covering structure.

Inventive Principle:
Principle #3Local quality

2Manufacturing precision

If light-transmissive portions are added to improve light extraction, then color mixing improves, but device complexity increases

Engineering Contradiction:
Improvecolor mixing propertiesVSAvoidstructure complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

Multiple functions are merged into a single covering member: light reflection, light transmission, and structural protection. The covering member integrates reflective particles, light-transmissive portions, and protective coverage in one component, eliminating the need for separate optical elements and reducing overall device complexity while achieving improved color mixing.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The covering member serves multiple purposes simultaneously: it protects the light-emitting elements, reflects light to enhance extraction efficiency, transmits light for color mixing, and provides structural support. This multi-functionality reduces the number of separate components needed while achieving superior optical performance.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances color mixing properties and light extraction efficiency, leading to improved color reproduction and luminosity in light-emitting devices.

Implementation Method 1

The first covering member contains a plurality of first reflective particles

Methodology Applied
Scientific EffectLight reflection: Reflection

Implementation Method 2

a first light-transmissive portion above the first reflective portion

Methodology Applied
Scientific EffectLight transmission: Refraction

Data Source

PatentUS20240379916A1Light-emitting device
Publication Date: 2024.11.14 NICHIA CORP
  • US20240379916A1 patent drawing
  • US20240379916A1 patent drawing
  • US20240379916A1 patent drawing

AI summary

A light-emitting device includes first and second light-emitting elements and first and second covering members respectively containing first and second reflective particles. The first covering member includes a first reflective portion and a first light-transmissive portion. A ratio of an area of the first reflective particles to an area of the first reflective portion is higher than a ratio of an area of the second reflective particles to an area of the second covering member. A ratio of the area of the first reflective particles to an area of the first light-transmissive portion is lower than the ratio of the area of the second reflective particles to the area of the second covering member in the first cross section. A minimum height of the first light-transmissive portion between the first and second light-emitting elements is greater than that of the first light-transmissive portion outward of the first light-emitting element.