LED Driver Control Circuit for Power-On Current Overshoot

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Solution Overview

Problem

The existing control circuits in lighting devices experience current overshoot during power-on, leading to potential damage or breakdown of the light source load.

Innovation Solution

The control circuit incorporates a signal sampling module, constant power regulation module, and negative feedback regulation module to ensure that the current input to the light source load remains constant during power-on by correlating the output currents with the voltage limiting terminal, preventing current overshoot.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a non-isolated constant current circuit is used to reduce component count, then device complexity is reduced, but switching noise increases and signal integrity deteriorates

Engineering Contradiction:
Improvecomponent countVSAvoidswitching noise
Core Design Contradiction:
Device complexityVSObject-affected harmful factors

Solution Approach 1:

The control circuit is divided into isolated and non-isolated sections. The isolated constant current circuit handles LED driving, while the non-isolated circuit handles dimming control. This segmentation allows noise-sensitive LED control to be electrically isolated from noise-generating dimming signals, reducing switching noise without requiring complete isolation of the entire system.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

An optocoupler is introduced as an intermediary component between the isolated and non-isolated circuits. The optocoupler transfers control signals while providing electrical isolation, enabling the system to reduce overall component count while maintaining signal integrity and reducing switching noise in the LED driving portion.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-affected harmful factors

If an isolated constant current circuit is used to reduce switching noise, then signal integrity is improved, but device complexity and component count increase

Engineering Contradiction:
Improveswitching noiseVSAvoidcomponent count
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The control circuit is divided into isolated and non-isolated sections. The isolated constant current circuit handles LED driving, while the non-isolated circuit handles dimming control. This segmentation allows noise-sensitive LED control to be electrically isolated from noise-generating dimming signals, reducing switching noise without requiring complete isolation of the entire system.

Inventive Principle:
Principle #1Segmentation

3Adaptability or versatility

If input voltage range is expanded to accommodate varying mains voltage, then adaptability is improved, but circuit design complexity increases

Engineering Contradiction:
Improveinput voltage rangeVSAvoidcircuit design
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The circuit uses parameter-changing components including NTCS thermistors for inrush current limiting and soft-start control, and switching elements that operate across a wide voltage range (90-264VAC). These components are selected and configured to automatically adapt to varying input voltage conditions without requiring complex voltage regulation circuitry.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentEP4240111B1Control circuit and lighting device
Publication Date: 2026.05.06 SUZHOU OPPLE LIGHTING
  • EP4240111B1 patent drawingFigure 1
  • EP4240111B1 patent drawingFigure 2
  • EP4240111B1 patent drawingFigure 3a~3e

AI summary

The invention disclose a control circuit and a lighting device, relates to a technical field of illumination. Compared with the prior art, in the power-on process of the control circuit, the voltage input to the driving input terminal of the constant current driving module rises slowly, resulting in the current overshoot phenomenon of the light source load. In the control circuit disclosed by the present invention, because the output current of the first regulation output terminal is positively correlated with the output voltage of the voltage limiting terminal, and the output current of the second regulation output terminal is negatively correlated with the output voltage of the voltage limiting terminal, during the power-on process of the control circuit, that is, during the voltage at the voltage limiting terminal is changed from zero to the first threshold value, the current input to the driving input terminal can be relatively constant, so that the working current on the light source load connected to the constant current driving module is also relatively constant, and the phenomenon of current overshoot generated on the light source load is avoided.