Light Diffusion Part and Black Layer for LED Orientation

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Solution Overview

Problem

As LEDs miniaturize, it becomes challenging to provide a structure for achieving desired orientation characteristics, leading to issues like black floating in light emitting diode display apparatuses, where the LED package appears dark and occupies a smaller display region, making black floating more noticeable.

Innovation Solution

A light emitting device configuration that includes a light reflection film to reflect and pass light through openings, preventing light from penetrating into the first interlayer film and using a black layer with a gap between the light emitting part and the black layer to prevent black floating, while improving orientation characteristics by using a light diffusion part and interlayer films.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If a structure for giving orientation characteristics is provided on the LED package, then orientation characteristics are improved, but the LED package size increases making miniaturization difficult

Engineering Contradiction:
Improveorientation characteristicsVSAvoidLED package size
Core Design Contradiction:
Illumination intensityVSVolume of moving object

Solution Approach 1:

The orientation control function is segmented from the LED package itself and transferred to a separate orientation control layer. This layer is divided into multiple regions with different light transmission characteristics (transparent regions and light-shielding regions) that work together to achieve the desired radiation distribution without increasing the LED package volume.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The solution moves the orientation control mechanism from the three-dimensional LED package structure to a two-dimensional planar layer positioned above the LEDs. This dimensional shift allows orientation characteristics to be controlled through pattern design in the XY plane without adding vertical height to the LED package.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Illumination intensity

If the LED package is blackened to improve image quality, then viewing angle dependence is reduced, but black floating becomes obvious as LED size decreases

Engineering Contradiction:
Improveimage qualityVSAvoidblack floating
Core Design Contradiction:
Illumination intensityVSObject-affected harmful factors

Solution Approach 1:

The orientation control layer implements local quality by creating spatially varying regions with different optical properties. Transparent regions allow light passage while light-shielding regions block light, and this local differentiation achieves both the desired radiation distribution and eliminates the need for complete blackening of the LED package, thereby preventing black floating.

Inventive Principle:
Principle #3Local quality

3Area of stationary object

If the LED is miniaturized to increase display resolution, then display density improves, but providing orientation control structure becomes more difficult

Engineering Contradiction:
Improvedisplay regionVSAvoidorientation control structure
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The orientation control function is merged with the existing display structure by integrating the orientation control layer into the overall display assembly. This layer can be manufactured using standard thin-film fabrication techniques and positioned above the LED array, combining multiple functions (light emission, orientation control, and display) without adding significant complexity to the miniaturized LED structure.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances the orientation characteristics of light emitted from the light emitting device, preventing black floating and allowing for easier miniaturization of the light emitting device and its arrangement pitch, thereby improving image quality.

Implementation Method 1

a light diffusion part (41) formed on or above the black layer (51)... light emitted from the light emitting part passes through the light diffusion part

Methodology Applied
Scientific EffectLight diffusion: Scattering

Implementation Method 2

a light reflection film that reflects a portion of light emitted from the light emitting part and allows the light to pass through the opening part

Methodology Applied
Scientific EffectLight reflection: Reflection

Data Source

PatentEP3761380B1Light emtting device and display apparatus
Publication Date: 2023.04.26 SONY GROUP CORP
  • EP3761380B1 patent drawingFigure 1A~1B
  • EP3761380B1 patent drawingFigure 2A~2B
  • EP3761380B1 patent drawingFigure 3

AI summary

A light emitting device includes a light emitting part 21, a black layer 51, and a light diffusion part 41 that is formed on or above the black layer 51. The black layer 51 is provided with an opening part 53 that allows light emitted from the light emitting part to pass through it. Then, light having passed through the opening part 53 passes through the light diffusion part 41.