LED Device Partition Layer Reduces Optical Interference

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Solution Overview

Problem

Existing LED devices face challenges in generating multi-color displays with high resolution while minimizing the size of the display device and suppressing optical interferences between pixels.

Innovation Solution

The LED device incorporates multiple light-emitting cells with separation and phosphor layers, each emitting different colors, and a partition layer to electrically insulate and separate the cells, reducing optical interferences and enabling multi-color displays.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If multiple light-emitting cells are mounted closely to improve resolution, then display resolution is improved, but optical interferences between pixels increase

Engineering Contradiction:
Improvedisplay resolutionVSAvoidoptical interferences
Core Design Contradiction:
Measurement precisionVSObject-generated harmful factors

Solution Approach 1:

The patent introduces a partition layer as an intermediary structure between adjacent light-emitting cells. This partition layer includes a light blocking structure that prevents optical interference (harmful effect) while allowing the cells to remain closely spaced for high resolution. The partition layer acts as a mediator that enables close spacing without suffering from the negative effects of optical interference.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If the size of the display device is reduced to improve resolution, then display resolution is improved, but device size is reduced

Engineering Contradiction:
Improvedisplay resolutionVSAvoiddisplay device size
Core Design Contradiction:
Measurement precisionVSArea of stationary object

Solution Approach 1:

The patent divides the display device into multiple segmented light-emitting cells arranged in a matrix pattern. Each cell is a discrete unit with its own light-emitting structure and phosphor layer. This segmentation allows the device to achieve high resolution through the arrangement of multiple small units rather than requiring a large continuous area, thus improving resolution while controlling overall device size.

Inventive Principle:
Principle #1Segmentation

3Object-generated harmful factors

If light-blocking structures are added to reduce optical interferences, then optical interferences are reduced, but device complexity increases

Engineering Contradiction:
Improveoptical interferencesVSAvoidstructure complexity
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The patent merges multiple functions into the partition layer structure. The partition layer simultaneously serves as: (1) a light blocking structure to prevent optical interference, (2) a structural support element to maintain cell spacing, and (3) an insulating layer. By combining these functions into a single integrated structure rather than adding separate components, the patent reduces optical interference while minimizing the increase in device complexity.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration allows for efficient generation of multi-color displays with improved resolution and reduced optical interferences, enhancing the performance of LED devices in display applications.

Implementation Method 1

a plurality of phosphor layers on second surfaces separate, respective light-emitting structures of the plurality of light-emitting structure, each phosphor layer configured to filter a different color of light from light emitted by the light-emitting structures

Methodology Applied
Scientific EffectPhosphorescence: Phosphorescence

Implementation Method 2

the partition layer including at least one of a substrate structure, an insulation structure, and a light reflecting structure

Methodology Applied
Scientific EffectLight reflection: Reflection

Data Source

PatentUS10770436B2Light-emitting diode (LED) device
Publication Date: 2020.09.08 SAMSUNG ELECTRONICS CO LTD
  • US10770436B2 patent drawing
  • US10770436B2 patent drawing
  • US10770436B2 patent drawing

AI summary

A light-emitting diode (LED) device configured to provide a multi-color display includes a plurality of light-emitting cells at least partially defined by a partition layer. The LED device may be configured to reduce optical interferences between the light-emitting cells. The LED device includes a plurality of light-emitting structures spaced apart from one another; a plurality of electrode layers on respective first surfaces of the light-emitting structures, a separation layer configured to electrically insulate the light-emitting structures from each other; phosphor layers on respective second surfaces of the light-emitting structures and associated with different colors, and a partition layer between the phosphor layers to separate the phosphor layers from one another. Each light-emitting cell may include a separate light-emitting structure, a separate set of one or more electrodes, and a separate phosphor layer.