Light Emitting Device Side Surface Exposure

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Solution Overview

Problem

Conventional light emitting devices with fluorescent materials in the recess of a package suffer from inefficient light extraction due to excessive reflection of light emitted from the side surface of the light emitting element, as the side surface is coated by the light transmissive member, reducing the excitation of the fluorescent material.

Innovation Solution

The light emitting device design includes a package with a recess containing a light emitting element, where the fluorescent material is distributed more on the side of the element than above it, and a light transmissive member that protrudes from the sealing resin, exposing the side surface of the element and reducing total reflection by forming an interface with outside air that has a smaller degree of recess, thereby enhancing light extraction efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the side surface of the light emitting element is coated by the light transmissive member, then the element is protected and integrated into the package, but light emitted from the side surface is excessively reflected, reducing light extraction efficiency

Engineering Contradiction:
Improveprotection of light emitting elementVSAvoidlight extraction efficiency
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The light transmissive member is extracted from the recessed position and protrudes from the sealing resin surface. This positional change removes the total reflection interface that was causing light loss, while the member still provides protection and light guidance functions.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The light transmissive member acts as an intermediary between the light emitting element and the external environment. By protruding from the sealing resin, it creates a gradual transition for light extraction without abrupt total reflection, mediating between the protected element and efficient light output.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If fluorescent material is distributed above the light emitting element, then light extraction path is provided, but excessive reflection occurs and excitation of fluorescent material is reduced

Engineering Contradiction:
Improvelight extraction efficiencyVSAvoidexcitation of fluorescent material
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The fluorescent material distribution is made non-uniform, with greater concentration on the side of the light emitting element and less above it. This local quality variation optimizes light interaction by placing fluorescent material where it can be effectively excited without causing excessive reflection.

Inventive Principle:
Principle #3Local quality

3Device complexity

If the light transmissive member is positioned flush with or recessed in the sealing resin, then the package structure is compact, but total reflection occurs at the interface, reducing light emission

Engineering Contradiction:
Improvepackage structureVSAvoidlight emission
Core Design Contradiction:
Device complexityVSIllumination intensity

Solution Approach 1:

Instead of positioning the light transmissive member flush with or recessed in the sealing resin (conventional approach), the invention inverts this arrangement by making the member protrude from the sealing resin surface. This inversion eliminates the total reflection interface while maintaining structural integrity.

Inventive Principle:
Principle #13The other way round (Inversion)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration allows for efficient use of light emitted from the side surface to excite the fluorescent material, reducing total reflection and improving light extraction efficiency by minimizing the amount of fluorescent material above the light emitting element and optimizing the light transmissive member's protrusion to prevent deposition and enhance light emission.

Implementation Method 1

a fluorescent material contained in the sealing resin

Methodology Applied
Scientific EffectFluorescence: Fluorescence

Implementation Method 2

reducing total reflection by forming an interface with outside air

Methodology Applied
Scientific EffectTotal reflection: Total Internal Reflection

Data Source

PatentUS9608180B2Light emitting device
Publication Date: 2017.03.28 NICHIA CORP
  • US9608180B2 patent drawing
  • US9608180B2 patent drawing
  • US9608180B2 patent drawing

AI summary

A light emitting device comprises a package having a recess; a light emitting element mounted in the recess of the package; a light transmissive member provided above the light emitting element; a sealing resin that seals the recess of the package; and a fluorescent material contained in the sealing resin. The fluorescent material is distributed to a side of the light emitting element in a greater amount than to above the light emitting element, a side surface of the light emitting element is exposed to the sealing resin, and a portion of the light transmissive member protrudes from the sealing resin.