Light Adjustable Intraocular Lens Polymerization Control

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Light Adjustable Lenses (LALs) face challenges with undesirable optical power drift due to incomplete lock-in procedures and exposure to sunlight, leading to unintended shifts in intraocular lens position and visual acuity issues after cataract surgery.

Innovation Solution

The development of LALs with a polymer silicone network infused with a mobile macromer, a non-switchable ultraviolet absorber, and a photoinitiator, along with a switchable ultraviolet absorber in the front protection layer, which allows for controlled polymerization adjustments using shaped illumination and oxygen concentration management to stabilize the optical power.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a lock-in procedure is performed to deactivate remaining photopolymerizable material, then optical stability is improved, but the procedure may not completely deactivate all material leading to residual optical power drift

Engineering Contradiction:
Improveoptical stabilityVSAvoidcomplete deactivation of photopolymerizable material
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent modifies the chemical parameters of the photoinitiator system by using a tandem photoinitiator combination (PI-1 and PI-2) with different absorption spectra and activation wavelengths. This allows the first photoinitiator to be completely deactivated at its activation wavelength while the second photoinitiator remains dormant and can be activated later if needed, ensuring complete deactivation without residual optical drift.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces an intermediary substance (oxygen) that acts as a quenching agent for the photoinitiator radicals. Oxygen diffuses into the lens during the lock-in procedure and quenches any remaining active photoinitiator species, ensuring complete deactivation of photopolymerizable material and preventing subsequent optical power drift.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If oxygen concentration is increased to quench photoinitiator and prevent polymerization, then optical power drift is reduced, but polymerization adjustment efficiency decreases

Engineering Contradiction:
Improveoptical power stabilityVSAvoidpolymerization adjustment efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent segments the photoinitiator system into two distinct components: PI-1 (first photoinitiator) that is highly reactive and activated at a first wavelength for efficient polymerization adjustment, and PI-2 (second photoinitiator) that is less reactive and activated at a second wavelength for complete deactivation. This segmentation allows oxygen to quench PI-1 effectively during adjustment while PI-2 remains available for final lock-in without compromising overall efficiency.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs periodic action by performing two sequential lock-in procedures at different wavelengths. The first lock-in at the first wavelength activates PI-1 for initial stabilization, then a second lock-in at the second wavelength activates PI-2 for complete deactivation. This periodic approach ensures thorough quenching of photoinitiator activity while maintaining efficient polymerization adjustment during the first stage.

Inventive Principle:
Principle #19Periodic action

3Reliability

If multiple lock-in procedures are performed to ensure complete deactivation, then optical stability is improved, but treatment time and patient burden increase

Engineering Contradiction:
Improvecomplete deactivationVSAvoidnumber of procedures required
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent creates a universal lock-in system where a single procedure at the second wavelength can deactivate both PI-1 and PI-2 simultaneously. The second photoinitiator (PI-2) is designed to absorb at the second wavelength and can quench any remaining activity from PI-1, making one comprehensive lock-in procedure sufficient to achieve complete deactivation of all photopolymerizable material.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Manufacturing precision

If photoinitiator concentration is increased to improve polymerization control, then adjustment precision is improved, but risk of incomplete deactivation and optical drift increases

Engineering Contradiction:
Improvepolymerization control precisionVSAvoidcomplete deactivation assurance
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

The patent changes the spectral parameters of the photoinitiator system by selecting PI-1 and PI-2 with non-overlapping or minimally overlapping absorption spectra. PI-1 absorbs strongly at the first wavelength for precise polymerization control, while PI-2 absorbs at the second wavelength for complete deactivation. This parameter differentiation ensures that high concentrations of PI-1 for precision adjustment do not compromise complete deactivation, as PI-2 handles the final quenching at its dedicated wavelength.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables precise adjustment and stabilization of LALs, reducing the need for multiple lock-in procedures and minimizing optical power drift, thereby enhancing visual acuity and patient comfort by maintaining the intended refractive properties post-surgery.

Implementation Method 1

a shaped illumination beam profile that activates the photoinitiator to induce a polymerization of the mobile macromer

Methodology Applied
Scientific EffectPhotopolymerization: Photopolymerisation

Implementation Method 2

a front protection layer, including a switchable ultraviolet absorber

Methodology Applied
Scientific EffectUV absorption: Absorption (EM radiation)

Implementation Method 3

a ratio R of the oxygen concentration times an oxygen-driven photoinitiator quench rate over a mobile macromer concentration times a photoinitiator-driven polymerization add rate

Methodology Applied
Scientific EffectPhotoinitiator quenching: Photo-oxidation

Data Source

PatentUS20240398545A1Light adjustable intraocular lenses with advanced polymerization control
Publication Date: 2024.12.05 RXSIGHT INC
  • US20240398545A1 patent drawing
  • US20240398545A1 patent drawing
  • US20240398545A1 patent drawing

AI summary

Light Adjustable Lenses (LALs) are described that suppress unintended optical power drift. These LALs comprise a polymer silicone network, infused with a mobile macromer, a non-switchable ultraviolet absorber, a photoinitiator, and a front protection layer, including a switchable ultraviolet absorber. The LAL is light adjustable by a shaped illumination activating the photoinitiator which induces a polymerization of the mobile macromer, thereby changing an optical power of the LAL. The LAL can accommodate an 0.5-20 ppm oxygen concentration; and a ratio of the oxygen concentration times an oxygen-driven photoinitiator quench rate over a mobile macromer concentration times a photoinitiator-driven polymerization add rate is greater than 10. Some of these LALs include a non-switchable ultraviolet absorber in the front protection layer; or a radical scavenger; or a monofunctional, or sterically hindered mobile macromer; or a switchable photoinitiator, or an anchored photoinitiator.