Light Adjustable Intraocular Lens Polymerization Control

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Solution Overview

Problem

Light Adjustable Lenses (LALs) face challenges with undesirable optical power drift due to incomplete lock-in procedures and exposure to sunlight, leading to unintended shifts and tilts post-surgery, which affect visual acuity.

Innovation Solution

Incorporating a polymer silicone network with a mobile macromer, switchable and non-switchable ultraviolet absorbers, and a photoinitiator, along with a radical scavenger, to control polymerization and minimize optical power changes by optimizing oxygen concentration and reaction rates, allowing for single lock-in procedures and enhanced UV protection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If a lock-in procedure is performed to deactivate photopolymerizable material, then optical stability is improved, but incomplete deactivation leads to power drift

Engineering Contradiction:
Improveoptical stabilityVSAvoidcomplete deactivation
Core Design Contradiction:
Stability of the object's compositionVSReliability

Solution Approach 1:

The patent modifies chemical parameters by introducing a radical scavenger component that changes the reaction dynamics. This component alters the polymerization kinetics to ensure complete deactivation of photopolymerizable material, preventing power drift while maintaining optical stability. The radical scavenger modifies the chemical environment to achieve more thorough polymerization completion.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite photopolymerization system combining photoinitiator, mobile macromer, and radical scavenger components. This composite approach allows the system to achieve both optical stability through controlled polymerization and complete deactivation through the synergistic interaction of multiple components, eliminating residual reactive material that causes power drift.

Inventive Principle:
Principle #40Composite materials

2Adaptability or versatility

If photopolymerizable material is used for light adjustment, then optical power can be corrected, but unintended polymerization causes power drift

Engineering Contradiction:
Improveoptical power adjustmentVSAvoidunintended polymerization
Core Design Contradiction:
Adaptability or versatilityVSObject-generated harmful factors

Solution Approach 1:

The radical scavenger acts as an intermediary component that mediates between the photoinitiator and mobile macromer. It controls the polymerization process by temporarily capturing radicals and then releasing them in a controlled manner, preventing unintended polymerization while allowing desired optical power adjustment through controlled illumination.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the kinetic parameters of the polymerization process by introducing the radical scavenger. This modifies the reaction rates and activation thresholds, creating a more selective polymerization process that responds only to controlled illumination while resisting unintended activation from ambient light or heat.

Inventive Principle:
Principle #35Parameter changes

3Stability of the object's composition

If multiple lock-in procedures are performed to ensure complete deactivation, then power drift is reduced, but treatment time and patient burden increase

Engineering Contradiction:
Improvepower drift reductionVSAvoidtreatment time
Core Design Contradiction:
Stability of the object's compositionVSLoss of time

Solution Approach 1:

The radical scavenger is incorporated into the lens material in advance, preparing the chemical environment for complete polymerization. This preliminary preparation ensures that a single lock-in procedure will be sufficient for complete deactivation, eliminating the need for multiple treatment sessions and reducing patient burden while maintaining power drift reduction.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent modifies the chemical composition parameters by adding the radical scavenger at specific concentrations. This parameter change alters the polymerization completion characteristics, enabling single-procedure lock-in to achieve complete deactivation that previously required multiple procedures, thereby reducing treatment time while maintaining stability.

Inventive Principle:
Principle #35Parameter changes

4Speed

If oxygen concentration is increased to control polymerization, then polymerization rate is reduced, but oxygen availability may be limited

Engineering Contradiction:
Improvepolymerization rateVSAvoidoxygen availability
Core Design Contradiction:
SpeedVSQuantity of substance

Solution Approach 1:

The radical scavenger serves as an intermediary that decouples the relationship between oxygen concentration and polymerization rate control. It provides an alternative mechanism for regulating polymerization kinetics through radical capture and release, allowing polymerization rate control without relying solely on oxygen availability, thus overcoming the limitation of oxygen supply in the aqueous environment.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively stabilizes the optical properties of LALs, reducing long-term power drift and eliminating the need for multiple lock-in procedures, enhancing patient comfort and visual acuity by minimizing unintended polymerization and zone formation.

Implementation Method 1

a photoinitiator which is activated by a shaped UV illumination induces a polymerization of the mobile macromer

Methodology Applied
Scientific EffectPhotopolymerization: Photopolymerisation

Implementation Method 2

a front protection layer, including a switchable ultraviolet absorber

Methodology Applied
Scientific EffectUV absorption: Absorption (EM radiation)

Implementation Method 3

a ratio R of the oxygen concentration [O2] times an oxygen-driven photoinitiator quench rate kq over a mobile macromer concentration [MM] times a photoinitiator-driven polymerization add rate ka, R=kq [O2]/ka [MM], is greater than 10

Methodology Applied
Scientific EffectPhotoinitiator quenching by oxygen:

Implementation Method 4

The LAL includes a radical scavenger or an antioxidant

Methodology Applied
Scientific EffectRadical scavenging:

Data Source

PatentUS20240398546A1Light adjustable intraocular lenses with advanced polymerization control
Publication Date: 2024.12.05 RXSIGHT INC
  • US20240398546A1 patent drawing
  • US20240398546A1 patent drawing
  • US20240398546A1 patent drawing

AI summary

Light Adjustable Lenses (LALs) are described that suppress unintended optical power drift. These LALs comprise a polymer silicone network, infused with a mobile macromer, a non-switchable ultraviolet absorber, a photoinitiator, and a front protection layer, including a switchable ultraviolet absorber. The LAL is light adjustable by a shaped illumination activating the photoinitiator which induces a polymerization of the mobile macromer, thereby changing an optical power of the LAL. The LAL can accommodate an 0.5-20 ppm oxygen concentration; and a ratio of the oxygen concentration times an oxygen-driven photoinitiator quench rate over a mobile macromer concentration times a photoinitiator-driven polymerization add rate is greater than 10. Some of these LALs include a non-switchable ultraviolet absorber in the front protection layer; or a radical scavenger; or a monofunctional, or sterically hindered mobile macromer; or a switchable photoinitiator, or an anchored photoinitiator.