LiDAR Container Misalignment Detection for Autonomous Transport

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Solution Overview

Problem

Autonomous vehicles face challenges in detecting container misalignment during transportation, which can lead to damage to containers, goods, and the vehicle itself, as human intervention is impractical due to safety concerns and limited visibility.

Innovation Solution

A container misalignment detection system using LiDAR scanning devices mounted on the autonomous vehicle to capture data points and determine height differences between designated points on the container, triggering an alarm if the difference exceeds a threshold, facilitating manual re-alignment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If manual inspection methods are used to detect container misalignment, then human operators can visually assess alignment, but safety concerns and limited visibility make human intervention impractical

Engineering Contradiction:
Improvedetection reliabilityVSAvoidoperational safety
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent replaces manual visual inspection with an automated LiDAR-based detection system. The LiDAR device emits laser beams to scan the container and vehicle, capturing spatial data points that are processed to determine alignment status. This substitution eliminates the need for human operators to physically approach and visually assess the container, resolving the contradiction between detection reliability and operational safety.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If automated LiDAR scanning is implemented to detect container misalignment, then detection capability is improved, but system complexity increases

Engineering Contradiction:
Improvemisalignment detection capabilityVSAvoiddetection system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The LiDAR device serves multiple functions: it scans both the container and the autonomous vehicle simultaneously, captures spatial data points from multiple locations, and provides comprehensive alignment detection. This multi-functionality reduces the need for separate sensing systems for different components, thereby improving detection capability while limiting the increase in overall system complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Measurement precision

If comprehensive data points are captured to ensure accurate alignment detection, then measurement precision is improved, but data processing complexity increases

Engineering Contradiction:
Improvealignment measurement accuracyVSAvoiddata processing complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system extracts only the essential spatial data points from the comprehensive LiDAR scan that are relevant for alignment detection. By identifying and processing only the critical coordinates needed to determine misalignment, the system achieves high measurement precision while avoiding the computational burden of processing all captured data points, thus limiting data processing complexity.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Ensures proper container alignment for safe transport by automating the detection process, preventing damage and enhancing operational efficiency in the shipping industry.

Implementation Method 1

A scanning device mounted on the autonomous vehicle captures a plurality of data points in the vicinity of the container

Methodology Applied
Scientific EffectLiDAR: LIDAR

Implementation Method 2

A scanning device mounted on the autonomous vehicle captures a plurality of data points in the vicinity of the container

Methodology Applied
Scientific EffectLight reflection: Reflection

Data Source

PatentUS20240083353A1Container Misalignment Detection System and Methods for Autonomous Vehicles
Publication Date: 2024.03.14 VENTI TECHNOLOGIES
  • US20240083353A1 patent drawing
  • US20240083353A1 patent drawing
  • US20240083353A1 patent drawing

AI summary

Systems, methods, and computer program products are described herein for container misalignment detection for an autonomous vehicle. Misalignment of a container loaded onto an autonomous vehicle is detected by receiving data including an indication that the container is loaded onto the autonomous vehicle. A scanning device mounted on the autonomous vehicle captures a plurality of data points in the vicinity of the container. A misalignment detection module identifies a first data point of the plurality of data points and a second data point of the plurality of data points. The misalignment detection module evaluates a height difference between a height of the first data point and a height of the second data point. The misalignment detection module determines whether the container is misaligned on the autonomous vehicle based on the height difference. An indication of whether the container is misaligned is provided.