Lifting Arm Geometry Control for Predictable Target Positioning

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Solution Overview

Problem

Conventional methods for moving lifting devices, such as cranes, require high user workload and time expenditure due to manual adjustments and unpredictable geometry changes, especially in systems with redundant degrees of freedom, leading to computational inefficiencies and potential collisions.

Innovation Solution

A method for moving lifting devices that allows for intuitive, predictable arm system movements by controlling actuators based on degrees of freedom, including presetting, measuring, comparing, and generating control commands to minimize geometry deviations, enabling automated adjustments within a tolerance range.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If coordinate control of the arm system is implemented, then the user can control the crane tip position more intuitively, but the computational effort for generating control commands increases significantly

Engineering Contradiction:
Improveintuitiveness of controlVSAvoidcomputational effort
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The system performs preliminary detection of the current arm system geometry and pre-calculates deviation values before generating control commands. This allows the control system to prepare correction commands in advance based on the detected geometry, reducing real-time computational burden while maintaining intuitive coordinate control

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system continuously detects the actual geometry of the arm system and feeds back deviation information to the control unit. This feedback mechanism enables the controller to adjust control commands based on actual position deviations, maintaining computational efficiency through iterative correction rather than complex real-time recalculation

Inventive Principle:
Principle #23Feedback

2Adaptability or versatility

If the arm system moves to a target position with redundant degrees of freedom, then multiple geometries are possible, but this leads to unpredictable geometry changes and potential collisions

Engineering Contradiction:
Improveflexibility in reaching target positionVSAvoidpredictability of movement
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The system applies different control strategies to different parts of the arm system based on their specific roles. The control unit determines which actuators and degrees of freedom should be adjusted to minimize geometry changes, applying localized control decisions rather than uniform control across all joints, thereby ensuring predictable and safe movements

Inventive Principle:
Principle #3Local quality

3Ease of operation

If manual adjustment movements are performed to reach target positions, then the user has direct control, but the workload and time expenditure increase significantly

Engineering Contradiction:
Improveuser controlVSAvoidtime to reach target position
Core Design Contradiction:
Ease of operationVSLoss of time

Solution Approach 1:

The control system automatically detects the current geometry, calculates deviations from the target position, and generates appropriate control commands without requiring manual intervention. The system serves itself by autonomously determining the necessary adjustments and executing movements, significantly reducing both user workload and time to reach target positions

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS12448256B2Method for moving a lifting device
Publication Date: 2025.10.21 PALFINGER AG
  • US12448256B2 patent drawing
  • US12448256B2 patent drawing
  • US12448256B2 patent drawing

AI summary

A method for moving a lifting device includes: in a presetting phase, presetting at least one target position for the lifting device; in a measuring phase, detecting an instantaneous geometry of the arm system; in a selection phase, selecting a target position specified in the presetting phase; in a comparison phase, determining a geometrical deviation between the geometry of the target position selected in the selection phase and the instantaneous geometry detected in the measuring phase; in a generation phase, generating at least one control command on the basis of the geometrical deviation determined in the comparison phase; and in a control phase, performing at least partial movement of the lifting device into the selected target position by actuating the actuators of the arm system with the at least one control command generated in the generation phase.