Light-Blocking Opening Geometry for Low-Banding OLED Displays

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Solution Overview

Problem

Conventional light emitting display devices face challenges in maintaining a high aperture ratio while minimizing reflective color bands when a polarizer is not formed on the entire surface, which can lead to reduced display quality and shortened LED lifespan.

Innovation Solution

The implementation of a light blocking member with specific opening structures, including red, blue, and green openings, each with a hybrid structure of straight and curved lines, and optimized Gaussian filter full widths at half maximum, to reduce reflective color bands and enhance aperture ratio, along with a reflection adjustment layer and color filters.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a polarizer is not formed on the entire surface to improve optical sensor efficiency, then optical sensor efficiency is improved, but reflective color bands increase and display quality deteriorates

Engineering Contradiction:
Improveoptical sensor efficiencyVSAvoidreflective color bands
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent applies local quality by forming openings with specific geometric characteristics (maximum minimum distance ratios) only in the light blocking member regions corresponding to sub-pixels, rather than uniformly across the entire display. This localized approach with varying opening shapes for different colors (red, green, blue) selectively addresses reflective color bands in specific areas while maintaining optical sensor efficiency in other regions.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent employs asymmetry by designing openings with different maximum minimum distance ratios for different colors (red: 1.02-1.15, green: 1.32-1.38, blue: 1.05-1.20). These asymmetric geometric parameters are specifically tailored to reduce reflective color bands for each color channel, preventing symmetric reflection patterns that cause color banding artifacts.

Inventive Principle:
Principle #4Asymmetry

2Object-affected harmful factors

If the aperture ratio is increased to improve display quality, then display quality is improved, but reflective color bands become more prominent

Engineering Contradiction:
Improvedisplay qualityVSAvoidreflective color bands
Core Design Contradiction:
Object-affected harmful factorsVSObject-generated harmful factors

Solution Approach 1:

The patent changes geometric parameters of openings by controlling the maximum minimum distance ratio within specific ranges (red: 1.02-1.15, green: 1.32-1.38, blue: 1.05-1.20). These parameter variations optimize the balance between aperture ratio and reflective color band reduction, allowing larger openings that improve display quality while maintaining geometric characteristics that suppress color banding.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces curvature by forming openings with rounded corners instead of sharp angles. This curvature modifies light reflection patterns, reducing the formation of reflective color bands while maintaining adequate aperture ratio for display quality.

Inventive Principle:
Principle #14Spheroidality (Curvature)

3Illumination intensity

If LED current is increased to improve brightness, then brightness is improved, but LED lifespan is shortened

Engineering Contradiction:
ImprovebrightnessVSAvoidLED lifespan
Core Design Contradiction:
Illumination intensityVSDuration of action of stationary object

Solution Approach 1:

The patent applies partial action by forming openings with optimized geometric parameters that provide sufficient light transmission for required brightness levels without excessive aperture ratios. This moderate approach allows adequate brightness while avoiding conditions that would accelerate LED degradation, thus extending LED lifespan.

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively minimizes reflective color bands and secures a high aperture ratio, thereby improving display quality and extending the lifespan of the light emitting diodes.

Implementation Method 1

a light blocking member positioned on the encapsulation layer and including a red opening, a blue opening, and a green opening

Methodology Applied
Scientific EffectLight blocking: Absorption (EM radiation)

Implementation Method 2

The light emitting display device may further include color filters of different colors that may be positioned in the red opening, the blue opening, and the green opening

Methodology Applied
Scientific EffectColor filter absorption: Absorption (EM radiation)

Implementation Method 3

The light emitting display device may further include a reflection adjustment layer filling the red opening, the blue opening, and the green opening and formed on the light blocking member

Methodology Applied
Scientific EffectReflection adjustment: Reflection

Data Source

PatentUS20230329035A1Light emitting display device and manufacturing method thereof
Publication Date: 2023.10.12 SAMSUNG DISPLAY CO LTD
  • US20230329035A1 patent drawing
  • US20230329035A1 patent drawing
  • US20230329035A1 patent drawing

AI summary

In a light emitting display device, a light blocking member is positioned on an encapsulation layer and includes a red opening, a blue opening, and a green opening. The red opening, the blue opening, and the green opening have a mass center, a first position closest to the mass center, and a second position furthest from the mass center. In case that a ratio of a distance from the mass center to the second position to a distance from the mass center to the first position is referred to as a maximum minimum distance ratio, the red opening has a value of about 1.02 or more and about 1.15 or less, the blue opening has a value of about 1.05 or more and about 1.2 or less, and the green opening has a value of about 1.32 or more and about 1.38.