Light Blocking Structure for Ink Filling in Display Panels

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Solution Overview

Problem

In the production of liquid crystal display (LCD) and organic light emitting diode (OLED) devices, the inkjet method for creating color filters often results in light leakage and degradation of lateral visibility due to insufficient ink filling and excessive ink height in ink filling regions.

Innovation Solution

A display panel with a light blocking structure comprising a first layer pattern with ink affinity characteristics, made of metals like copper or titanium, and a second layer pattern with light blocking characteristics, made of organic materials treated with plasma to enhance ink resistance, surrounds the ink filling regions, preventing light leakage and ensuring uniform ink distribution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the inkjet method is used to fill ink in ink filling regions, then the color filter can be produced efficiently, but light leakage occurs when ink is insufficiently filled and lateral visibility degrades when ink height is excessively high

Engineering Contradiction:
Improvecolor filter production efficiencyVSAvoidink filling uniformity
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent applies local quality by creating a light blocking structure with specific local properties at the boundaries of ink filling regions. The structure includes a first layer pattern with ink affinity characteristic that locally attracts and confines ink within designated regions, preventing ink from spreading to adjacent regions while ensuring complete filling within the intended area. This local confinement mechanism resolves the contradiction by enabling precise control of ink distribution at the regional level.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The light blocking structure employs composite materials consisting of multiple layers with different characteristics. The first layer pattern uses materials with ink affinity (such as certain metals or metal oxides) to attract and hold ink, while the second layer pattern uses light-blocking materials (such as black pigment-containing materials) to prevent light leakage. This composite structure simultaneously achieves complete ink filling and prevents both light leakage and lateral visibility degradation.

Inventive Principle:
Principle #40Composite materials

2Reliability

If more ink is applied to ensure sufficient filling, then light leakage is prevented, but the color filter appears faded at the sides and lateral visibility degrades

Engineering Contradiction:
Improvelight leakage preventionVSAvoidlateral visibility degradation
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The light blocking structure creates local boundaries that confine ink within specific regions. The first layer pattern with ink affinity characteristic acts as a local trap that holds ink within the ink filling region, ensuring sufficient filling to prevent light leakage while preventing excessive ink spread to adjacent areas that would cause lateral visibility degradation. This local confinement enables reliable light leakage prevention without the harmful side effect of faded appearance at sides.

Inventive Principle:
Principle #3Local quality

3Reliability

If a light blocking structure is added to prevent light leakage, then display reliability improves, but device complexity increases

Engineering Contradiction:
Improvelight leakage preventionVSAvoidlight blocking structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges multiple functions into a single integrated light blocking structure. The structure simultaneously serves as a boundary definition for ink filling regions, an ink confinement mechanism through the first layer pattern's affinity characteristic, and a light blocking barrier through the second layer pattern. By combining these functions into one structure formed during the inkjet process, the patent achieves light leakage prevention without proportionally increasing device complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The light blocking structure exhibits multi-functionality: it defines the boundaries of ink filling regions, attracts and confines ink through the first layer pattern's ink affinity, blocks light to prevent leakage, and maintains the color filter's appearance quality. This universal structure performs multiple critical functions simultaneously, achieving reliability improvement without excessive complexity increase.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively prevents light leakage and degradation of lateral visibility by ensuring sufficient ink filling and uniform thickness, maintaining the color filter's appearance and functionality.

Implementation Method 1

a first layer pattern which has an ink affinity characteristic, wherein the first layer pattern is disposed on the substrate

Methodology Applied
Scientific EffectInk affinity: Adhesive

Implementation Method 2

a second layer pattern positioned on the first layer pattern and made of an organic material which has a light blocking characteristic

Methodology Applied
Scientific EffectLight blocking: Absorption (EM radiation)

Implementation Method 3

the organic material may be treated with a plasma to form the ink resistance characteristic

Methodology Applied
Scientific EffectPlasma treatment: Plasma

Data Source

PatentUS9140835B2Display panel, color filter substrate, and method of manufacturing the same
Publication Date: 2015.09.22 SAMSUNG DISPLAY CO LTD
  • US9140835B2 patent drawing
  • US9140835B2 patent drawing
  • US9140835B2 patent drawing

AI summary

A display panel includes; a substrate, and a light blocking structure surrounding an ink filling region on the substrate, the light blocking structure including; a first layer pattern having an ink affinity characteristic disposed on the substrate, and a second layer pattern positioned on the first layer pattern and including an organic material having a light blocking characteristic.