Light-collecting plate micro lens array glare control

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Solution Overview

Problem

Lighting systems using point light sources, such as LEDs, suffer from side glaring and degradation in illumination due to wide viewing angles, which are not effectively addressed by existing diffusion plates and auxiliary diffusion sheets.

Innovation Solution

A lighting system incorporating a light-collecting plate with a micro lens array that diffuses and focuses light emitted from LEDs, controlling the radiation path and reducing side glaring by forming convex lenses on its surface with a specific diameter-to-height ratio and density, allowing for controlled illumination and viewing angles.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If a diffusion plate or auxiliary diffusion sheet is used to diffuse light from LEDs, then light distribution is improved, but illumination intensity degrades and viewing angle widens causing side glaring

Engineering Contradiction:
ImproveilluminationVSAvoidside glaring
Core Design Contradiction:
Illumination intensityVSObject-affected harmful factors

Solution Approach 1:

The patent divides the light-collecting plate into multiple lens units arranged in an array, where each lens independently collects and directs light. This segmentation allows precise control over light distribution, concentrating light in desired directions while minimizing side glaring, thus resolving the contradiction between maintaining illumination intensity and reducing harmful glare effects.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent optimizes geometric parameters of the lens units, specifically setting the diameter-to-height ratio (H/D) between 0.4 and 0.8, and controlling lens diameter between 30-80 μm with density rate of 65%-90%. These parameter changes enable the lens array to effectively concentrate light while controlling viewing angle, thereby maintaining illumination intensity and reducing side glaring simultaneously.

Inventive Principle:
Principle #35Parameter changes

2Area of stationary object

If diffusion plates are used to distribute light from point light sources, then light coverage area increases, but illumination intensity decreases

Engineering Contradiction:
Improvelight coverage areaVSAvoidillumination
Core Design Contradiction:
Area of stationary objectVSIllumination intensity

Solution Approach 1:

The patent applies local quality by creating zones of different optical properties within the light-collecting plate. The lens array creates concentrated light paths in specific directions while allowing other areas to have different light distribution characteristics. This enables the system to cover a wide area while maintaining high illumination intensity in targeted regions, resolving the contradiction between coverage area and illumination intensity.

Inventive Principle:
Principle #3Local quality

3Area of stationary object

If the viewing angle is widened to cover more area, then light distribution improves, but side glaring increases

Engineering Contradiction:
Improvecoverage areaVSAvoidside glaring
Core Design Contradiction:
Area of stationary objectVSObject-generated harmful factors

Solution Approach 1:

The lens units in the array serve as intermediary elements between the light source and the surrounding environment. Each lens acts as a mediator that selectively directs light toward specific areas while blocking or redirecting light that would cause side glaring. This intermediary function allows the system to achieve wide coverage area without increasing harmful glare effects.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively prevents side glaring and maintains comfortable illumination levels by controlling the light's radiation path, achieving a unified glare rating (UGR) of 16.6 or less, thereby reducing user discomfort.

Implementation Method 1

a light-collecting plate for collecting the light diffused by the diffusion plate and radiating the collected light; wherein at least one lens for collecting the light diffused from the diffusion plate and radiating the collected light, and for controlling a radiation path of the light is formed on one surface or both surfaces of the light-collecting plate

Methodology Applied
Scientific EffectLight refraction and focusing: Lens

Implementation Method 2

the diffusion plate includes diffusion beads regularly or irregularly therein to diverge a path of light output from the diffusion plate

Methodology Applied
Scientific EffectLight scattering: Scattering

Data Source

PatentEP2653776B1Light-collecting plate and lighting system using same
Publication Date: 2017.11.01 MIRAENANOTECH
  • EP2653776B1 patent drawingFigure 1(a)~1(b)
  • EP2653776B1 patent drawingFigure 2
  • EP2653776B1 patent drawingFigure 3

AI summary

Disclosed are a light-collecting plate and a lighting system using the same. More particularly, the present invention relates to a lighting system comprising: at least one or more light sources; a diffusion plate for diffusing light radiated from the light sources; a light-collecting plate for collecting light diffused by the diffusion plate and radiating the collected light; and a micro lens array protruding from both sides or one side of the light-collecting plate so as to collect light emitted from the light source, to radiate the collected light and to control the radiation path of the light.