Light-Converting Display Panel Using Heat-Dissipation Particle Layers

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Solution Overview

Problem

Existing display panels face challenges in heat dissipation, which affects their service life and performance, especially as they are designed to improve display quality with higher resolutions and larger sizes.

Innovation Solution

The display panel incorporates a light-converting unit with heat dissipation particles having thermal conductivity greater than 50 W·m−1·K−1, as well as heat dissipation particles in the pixel define layer, separation layer, and adhesive layer, to enhance heat dissipation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If display panels are designed with higher resolutions and larger sizes to improve display quality, then display quality is improved, but heat generation increases and service life decreases

Engineering Contradiction:
Improvedisplay qualityVSAvoidservice life
Core Design Contradiction:
Illumination intensityVSReliability

Solution Approach 1:

The patent changes the thermal conductivity parameter of the encapsulant material by selecting materials with specific thermal conductivity values (ranging from 0.2 to 0.5 W/(m·K)), and introduces heat dissipation particles to modify the thermal properties of the encapsulant, thereby improving heat dissipation performance while maintaining display quality

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses composite encapsulant materials comprising a base encapsulant material and heat dissipation particles (such as boron nitride, aluminum oxide, or silicon oxide) dispersed within it. This composite structure combines the protective function of the encapsulant with the heat dissipation capability of the particles, resolving the contradiction between display quality and service life

Inventive Principle:
Principle #40Composite materials

2Temperature

If heat dissipation particles with high thermal conductivity are added to improve heat dissipation, then heat dissipation performance is improved, but device complexity increases

Engineering Contradiction:
Improveheat dissipation performanceVSAvoidstructure complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The patent merges the heat dissipation function with the existing encapsulant layer by incorporating heat dissipation particles directly into the encapsulant material. This integration eliminates the need for separate heat dissipation structures, thereby improving heat dissipation performance without significantly increasing device complexity

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The encapsulant material serves multiple functions: it protects the organic light-emitting layer from moisture and oxygen, maintains structural integrity, and now also provides heat dissipation functionality through the incorporated heat dissipation particles. This multi-functionality reduces the need for additional components

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively reduces heat generation in the light-emitting unit and light-converting unit, thereby increasing the service life of the display panel and maintaining high display quality.

Implementation Method 1

The light-converting unit is adapted to convert a first light provided by the light-emitting unit into a second light. The first light has a first peak wavelength, and the second light has a second peak wavelength.

Methodology Applied
Scientific EffectLight conversion: Fluorescence

Implementation Method 2

The light-converting unit includes a plurality of light conversion particles and a plurality of first heat dissipation particles. The thermal conductivity of the first heat dissipation particles is greater than 50 W·m−1·K−1.

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS12336356B2Display panel
Publication Date: 2025.06.17 INNOLUX CORP
  • US12336356B2 patent drawing
  • US12336356B2 patent drawing
  • US12336356B2 patent drawing

AI summary

Provided is a display panel including a first substrate, a light-emitting unit on the first substrate, and a light-converting unit. The light-converting unit converts a first light having a first peak wavelength emitted by the light-emitting unit into a second light having a second peak wavelength. The first peak wavelength is smaller than the second peak wavelength. The light-converting unit includes light conversion particles and first heat dissipation particles. The thermal conductivity of the first heat dissipation particles is greater than 50 W·m−1·K−1. Provided is another display panel provided including a first substrate, a light-emitting unit on the first substrate, a pixel define layer on the first substrate, and a separation layer. The pixel define layer includes an opening to accommodate the light-emitting unit. An adhesive layer is on the first substrate. At least one of the pixel define layer and the adhesive layer includes the heat dissipation particles.