Light Emitting Element Openings for Threading Dislocation Loss

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Solution Overview

Problem

Current light emitting elements face challenges in achieving high luminous efficiency due to threading dislocations in n-type semiconductors, which can lead to light loss and decreased intensity.

Innovation Solution

The light emitting element incorporates threading dislocations in the n-type semiconductor, with openings formed on its surface based on these dislocations, ensuring that light from the active layer can be emitted without passing through the dislocations, thereby minimizing loss and enhancing efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If threading dislocations are present in the n-type semiconductor, then the device can be manufactured with conventional processes, but light loss occurs and luminous efficiency decreases

Engineering Contradiction:
Improvemanufacturing processVSAvoidlight loss
Core Design Contradiction:
Ease of manufactureVSLoss of energy

Solution Approach 1:

The patent converts the harmful threading dislocations into beneficial light extraction pathways by forming openings at dislocation sites. The dislocations that previously caused light loss and non-radiative recombination are now utilized as controlled exit points for light emission, transforming a manufacturing defect into a functional feature that improves luminous efficiency.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The patent introduces a porous structure with openings formed at threading dislocation locations in the n-type semiconductor layer. This porous configuration creates multiple light extraction pathways, allowing light to escape through the openings rather than being trapped and reabsorbed, thereby reducing total internal reflection and improving light outcoupling efficiency.

Inventive Principle:
Principle #31Porous materials

2Device complexity

If light is emitted through the n-type semiconductor, then device structure is simplified, but light intensity decreases due to absorption and scattering

Engineering Contradiction:
Improvedevice structureVSAvoidlight intensity
Core Design Contradiction:
Device complexityVSIllumination intensity

Solution Approach 1:

The patent segments the n-type semiconductor layer by forming multiple openings at threading dislocation sites. This segmentation creates discrete light extraction channels distributed throughout the layer, allowing light to escape at multiple locations rather than attempting to pass through the entire continuous semiconductor material, thereby reducing absorption and scattering losses.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The openings formed at threading dislocation sites serve as intermediary structures that facilitate light extraction. These openings act as mediators between the active layer and the external environment, providing controlled pathways for light to exit the device while minimizing interaction with absorbing and scattering materials.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of manufacture

If threading dislocations extend through the active layer, then epitaxial growth is simpler, but device reliability and light emission quality deteriorate

Engineering Contradiction:
Improveepitaxial growthVSAvoidlight emission quality
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent extracts or removes the harmful effects of threading dislocations by forming openings at their locations. The openings are specifically positioned at dislocation sites, effectively taking out the problematic regions from the continuous semiconductor structure and converting them into controlled light extraction points, thereby improving light emission quality without complicating the epitaxial growth process.

Inventive Principle:
Principle #2Taking out (Extraction)

Data Source

PatentUS20230317881A1Light emitting element, manufacturing method of light emitting element, and display device
Publication Date: 2023.10.05 SAMSUNG DISPLAY CO LTD
  • US20230317881A1 patent drawing
  • US20230317881A1 patent drawing
  • US20230317881A1 patent drawing

AI summary

A light emitting element includes an n-type semiconductor, a p-type semiconductor, and an active layer between the n-type semiconductor and the p-type semiconductor, threading dislocations are formed in the n-type semiconductor, and openings are formed on a surface of the n-type semiconductor based on the threading dislocations.