Light-Emitting Element Electrode Conductive Inclusion Resistance

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Solution Overview

Problem

In light-emitting elements with a layer containing a light-emitting organic compound between electrodes, high-resistance oxide films on electrodes increase driving voltage, leading to power consumption issues.

Innovation Solution

A structure where one electrode includes a first metal with a conductive inclusion, such as an oxide of a second metal, to reduce electrical resistance and prevent high-resistance oxide film formation, with a carrier-injection layer between the oxide and the light-emitting organic compound layer.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If a metal electrode is used to reduce electrical resistance, then power consumption is reduced, but a high-resistance oxide film forms on the electrode surface increasing driving voltage

Engineering Contradiction:
Improveelectrical resistance lossVSAvoiddriving voltage stability
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The electrode is segmented into multiple functional layers: a base metal layer for low electrical resistance, an intermediate layer to prevent oxidation, and a top conductive layer for electrical contact. This segmentation allows each layer to perform its specific function optimally.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The electrode uses composite material structure combining different metals and metal oxides. The base layer uses a metal with low oxidation tendency, while the top layer uses a conductive metal oxide or composite material that maintains both conductivity and resistance to oxidation.

Inventive Principle:
Principle #40Composite materials

2Loss of energy

If a conductive inclusion is added to the electrode, then electrical resistance is reduced, but the electrode structure becomes more complex

Engineering Contradiction:
Improveelectrical resistance lossVSAvoidelectrode structure complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The conductive inclusion is nested within the electrode structure, with the inclusion embedded in the metal layer. This nested configuration allows the inclusion to reduce electrical resistance while being integrated into the overall electrode structure without requiring separate external components.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Loss of energy

If the electrode surface is protected from oxidation, then electrical resistance is reduced, but the manufacturing process becomes more difficult

Engineering Contradiction:
Improveelectrical resistance lossVSAvoidelectrode fabrication ease
Core Design Contradiction:
Loss of energyVSEase of manufacture

Solution Approach 1:

The anti-oxidation layer is formed preliminarily during the electrode fabrication process, before the electrode is assembled into the light-emitting element. This preliminary protection prevents oxidation during subsequent manufacturing steps and assembly, eliminating the need for additional oxidation prevention steps later.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration reduces electrical resistance loss, allowing for a light-emitting element with lower power consumption and improved efficiency in light emission.

Implementation Method 1

one electrode including a first metal, whose surface is provided with a conductive inclusion... reduces electrical resistance loss

Methodology Applied
Scientific EffectElectrical resistance reduction: Electrical Resistance

Implementation Method 2

light emission can be obtained from the light-emitting organic compound when voltage is applied between the pair of electrodes

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Data Source

PatentUS8748876B2Light-emitting element, light-emitting module, light-emitting panel, and light-emitting device
Publication Date: 2014.06.10 SEMICON ENERGY LAB CO LTD
  • US8748876B2 patent drawing
  • US8748876B2 patent drawing
  • US8748876B2 patent drawing

AI summary

A light-emitting element, a light-emitting module, a light-emitting panel, or a light-emitting device in which loss due to electrical resistance is reduced is provided. The present invention focuses on a surface of an electrode containing a metal and on a layer containing a light-emitting organic compound. The layer containing a light-emitting organic compound is provided between one electrode including a first metal, whose surface is provided with a conductive inclusion, and the other electrode.