Light-Emitting Element With Low-Index Insulative Layer

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Solution Overview

Problem

Conventional light-emitting elements face inefficiencies in luminous efficiency due to total internal reflection, particularly at interfaces with higher refractive index materials, which limits their power output and light extraction capabilities.

Innovation Solution

A light-emitting element design incorporating a non-oxide insulative layer with a refractive index less than 1.4, positioned between a transparent conducting structure and a window layer, along with a reflection structure and an omni-directional reflector, reduces total internal reflection and enhances light extraction efficiency by increasing the critical angle at the interface and improving current diffusion and ohmic contact.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If a conventional light-emitting element uses high refractive index materials at interfaces, then light emission is enhanced, but total internal reflection increases and light extraction efficiency decreases

Engineering Contradiction:
Improvelight emissionVSAvoidlight extraction efficiency
Core Design Contradiction:
Illumination intensityVSLoss of energy

Solution Approach 1:

The patent introduces a non-oxide insulative layer with low refractive index (less than 1.4) as an intermediary between the light-emitting stack and the window layer. This intermediate layer acts as a refractive index bridge, reducing the abrupt refractive index difference at the interface and thereby minimizing total internal reflection while maintaining light emission enhancement.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the refractive index parameter of the insulative layer to be less than 1.4, which is lower than conventional oxide insulative layers. This parameter change optimizes the critical angle at the interface, reducing total internal reflection and improving light extraction efficiency without sacrificing light emission intensity.

Inventive Principle:
Principle #35Parameter changes

2Loss of energy

If the surface area of the non-oxide insulative layer is increased, then light extraction efficiency is improved, but device area increases

Engineering Contradiction:
Improvelight extraction efficiencyVSAvoiddevice area
Core Design Contradiction:
Loss of energyVSArea of stationary object

Solution Approach 1:

The patent applies the non-oxide insulative layer selectively in specific regions rather than uniformly across the entire device. By optimizing the surface area ratio of the non-oxide insulative layer to be between 10% to 50% of the total surface area, the patent achieves improved light extraction efficiency at critical interfaces while minimizing the overall device area increase.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration significantly increases the power output of the light-emitting element, with surface area ratios and power performance improvements, achieving greater than 50 mW power when the surface area of the non-oxide insulative layer is between 10% to 50% of the total surface area, and enhances mechanical strength and adhesion.

Implementation Method 1

Conventional light-emitting elements face inefficiencies in luminous efficiency due to total internal reflection, particularly at interfaces with higher refractive index materials

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Implementation Method 2

a refractive index of the non-oxide insulative layer is less than 1.4... increases the critical angle at the interface

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 3

along with a reflection structure and an omni-directional reflector, reduces total internal reflection and enhances light extraction efficiency

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS9153747B2Light-emitting element
Publication Date: 2015.10.06 ENNOSTAR CORP
  • US9153747B2 patent drawing
  • US9153747B2 patent drawing
  • US9153747B2 patent drawing

AI summary

A light-emitting element includes a light-emitting stack which has an active layer, and a non-oxide insulative layer below the light-emitting stack, wherein a refractive index of the non-oxide insulative layer is less than 1.4.