Light-emitting unit with third pad interconnection
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Solution Overview
Problem
Semiconductor light-emitting devices with multiple chips in a single package face challenges due to the need for large spacing between chips for bonding/soldering, leading to increased size and cost.
Innovation Solution
A light-emitting unit with a simple structure where multiple light-emitting elements are connected using a resin layer and pads on a mounting substrate, allowing for closer packing of chips without the need for internal wire bonding, utilizing a third pad for interconnection between external terminals of adjacent elements.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If bonding wires and wiring layers are used to interconnect multiple chips, then the chips can be interconnected electrically, but large spacing between adjacent chips is required which increases package size and cost
Solution Approach 1:
The patent merges the interconnection function into the mounting substrate itself by forming conductive pads directly on the substrate surface. Multiple light-emitting elements are connected to adjacent pads on the same substrate, eliminating the need for separate bonding wires and wiring layers, thus reducing spacing requirements and package size.
Solution Approach 2:
The patent extracts the interconnection function from traditional bonding wires and wiring layers, and relocates it to the mounting substrate through directly formed conductive pads. This separation allows the interconnection structure to be integrated into the substrate fabrication process rather than requiring additional assembly steps.
2Reliability
If bonding wires and wiring layers are used to interconnect multiple chips, then electrical connection is achieved, but the manufacturing cost increases due to larger package size and complex interconnection structures
Solution Approach 1:
The patent combines the pad formation process with the mounting substrate fabrication process. Conductive pads are formed directly on the substrate using standard semiconductor manufacturing techniques, integrating multiple functions into a single fabrication sequence and reducing overall manufacturing complexity and cost.
Solution Approach 2:
The patent uses a simple, planar pad structure that can be easily fabricated using standard semiconductor processes. This approach replaces expensive and complex three-dimensional interconnection structures with a simpler, more cost-effective two-dimensional pad layout that is easier to manufacture at scale.
3Area of stationary object
If multiple chips are placed closer together, then package size is reduced, but adequate spacing for bonding/soldering methods cannot be accommodated
Solution Approach 1:
The patent inverts the traditional approach by making the mounting substrate itself conductive rather than using non-conductive substrates with added wiring. This allows the substrate to directly provide both mechanical support and electrical interconnection, eliminating the need for additional bonding/soldering space.
Solution Approach 2:
The conductive pads on the mounting substrate serve as intermediaries between the light-emitting elements and the external circuitry. These pads provide both mechanical attachment points and electrical connection points, consolidating two functions into a single structure and reducing spacing requirements.
Data Source
AI summary
A light-emitting unit is provided including a mounting substrate and a semiconductor light-emitting device. The mounting substrate includes a first pad, a second pad, and one or more third pads provided between the first pad and the second pad. The semiconductor light-emitting device includes a plurality of light-emitting elements having a first light-emitting element and a second light-emitting element separated in a first direction. Each light-emitting element includes a first external terminal and a second external terminal separated in the first direction. A first external terminal of the first light-emitting element is bonded to the first pad. A second external terminal of the first light-emitting element and a first external terminal of the second light-emitting element are each bonded to one of the one or more third pads. A second external terminal of the second light-emitting element is bonded to the second pad.


