Light Propagating Strip for Visually Suppressing Mirror Gaps

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Solution Overview

Problem

Flight simulators face challenges in providing a realistic out-of-window view due to distortions caused by the use of flexible reflective surfaces like Mylar and gaps between mirror sheets, which affect the field of view and realism for pilots.

Innovation Solution

A reflective display system featuring a strip of light propagating material with lighting units positioned between adjacent reflective surfaces to visually suppress the gap, using flexible and compressible materials to ensure a tight fit and absorb vibrations, while the lighting units distribute light evenly to create a seamless reflection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If sheets of mirrors are installed one next to another to form the reflective surface, then the field of view and realism are improved, but gaps appear between the mirror sheets which negatively affect the realism

Engineering Contradiction:
Improverealism of out-of-window viewVSAvoidgap between reflective surfaces
Core Design Contradiction:
Illumination intensityVSShape

Solution Approach 1:

A strip of light propagating material is introduced as an intermediary element between adjacent mirror sheets. This strip fills the gap between mirrors and contains lighting units that emit light to visually bridge the gap, making the transition between mirror sheets imperceptible while maintaining the protective spacing required to prevent damage during simulator movement.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If gaps are left between mirror sheets to prevent scraping and chipping, then the reliability of reflective surfaces is improved, but the visual realism deteriorates due to visible gaps

Engineering Contradiction:
Improveprotection of mirror edgesVSAvoidrealism of out-of-window view
Core Design Contradiction:
ReliabilityVSIllumination intensity

Solution Approach 1:

The light propagating material serves as a mediator that simultaneously maintains the protective gap between mirror sheets and eliminates the visual appearance of gaps through integrated lighting. The strip physically separates the mirrors to prevent contact during movement while its lighting function conceals the separation.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The lighting units within the light propagating material emit light that matches or complements the surrounding reflected imagery, effectively camouflaging the gap between mirror sheets. By dynamically adjusting light emission, the strip blends seamlessly with the visual environment, making the gap imperceptible to pilots.

Inventive Principle:
Principle #32Color changes

3Adaptability or versatility

If flexible reflective surfaces like Mylar are used, then the adaptability to curved surfaces is improved, but distortions appear in the out-of-window view due to stretching

Engineering Contradiction:
Improvecurvature adaptationVSAvoidimage distortion
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The reflective surface is segmented into rigid mirror sheets rather than using a single flexible surface. This segmentation allows each mirror to maintain its precise flat geometry, eliminating the stretching and distortion issues inherent in flexible materials while still achieving the required curved configuration through precise angular positioning of individual mirror segments.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances the realism of the out-of-window view by eliminating visible gaps and preventing damage to reflective surfaces during simulator movements, providing a more immersive and secure training environment for pilots.

Implementation Method 1

The lighting units are positioned along the back surface of the strip of light propagating material and when actuated propagate light in the strip of light propagating material

Methodology Applied
Scientific EffectLight propagation: Light

Data Source

PatentUS10113707B2Illumination device for visually suppressing a gap between two adjacent reflective surfaces
Publication Date: 2018.10.30 CAE INC
  • US10113707B2 patent drawing
  • US10113707B2 patent drawing
  • US10113707B2 patent drawing

AI summary

An illumination device includes a strip of light propagating material and a plurality of lighting units arranged behind a back surface of the light propagating material, and a controller for controlling the operation of the plurality of lighting unit. The illumination device is positioned in a gap defined between at least two reflective surfaces, such that light from the lighting units projects out of the light propagating material visually from the gap between the two reflective surfaces.