Light Shielding Structure for Micro LED Display Units

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Solution Overview

Problem

Display technologies face challenges in achieving high brightness and color saturation while managing power consumption and reducing light mixing between adjacent display units, particularly with the increasing resolution of display monitors.

Innovation Solution

A display device with a light shielding structure surrounding the light emitting diode (LED) chips to limit light emission within the structure's range, preventing light mixing from adjacent units, and using micro LED chips made of inorganic materials for improved performance and efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If the resolution of display monitors is increased to achieve high brightness and color saturation, then the display quality is improved, but the power consumption rises rapidly and color-mixing occurs between adjacent display units

Engineering Contradiction:
ImprovebrightnessVSAvoidpower consumption
Core Design Contradiction:
Illumination intensityVSUse of energy by moving object

Solution Approach 1:

The patent divides the display device into multiple independent display units, each surrounded by light shielding structures. This segmentation isolates the light emission from each unit, preventing color-mixing between adjacent units while maintaining high resolution and brightness without increasing power consumption.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies light shielding structures selectively at specific locations between adjacent display units where light mixing occurs. This localized approach addresses the color-mixing problem without affecting the overall brightness and color saturation of the display, thereby improving display quality without increasing power consumption.

Inventive Principle:
Principle #3Local quality

2Illumination intensity

If the resolution of display monitors is increased to achieve high color saturation, then the display quality is improved, but color-mixing occurs between adjacent display units

Engineering Contradiction:
Improvecolor saturationVSAvoidlight mixing
Core Design Contradiction:
Illumination intensityVSObject-generated harmful factors

Solution Approach 1:

The patent divides the display device into multiple independent display units, each surrounded by light shielding structures. This segmentation isolates the light emission from each unit, preventing color-mixing between adjacent units while maintaining high resolution and brightness without increasing power consumption.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces light shielding structures as intermediary elements between adjacent display units. These structures act as barriers that block light from spilling into adjacent units, thereby preventing color-mixing while allowing each unit to maintain its high brightness and color saturation independently.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Manufacturing precision

If flexible substrates are manufactured with higher resolution, then the display quality is improved, but the manufacturing process faces difficulties and production limits

Engineering Contradiction:
ImproveresolutionVSAvoidmanufacturing difficulty
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The patent divides the flexible substrate into multiple independent display units with light shielding structures between them. This segmentation simplifies the manufacturing process by allowing each unit to be manufactured and tested independently, reducing the overall manufacturing difficulty while achieving high resolution across the entire flexible substrate.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances colorfulness and resolution without increasing power consumption, reduces light mixing, and allows for flexible substrate applications, improving manufacturing competitiveness and display quality.

Implementation Method 1

the light shielding structure surrounds the at least one light emitting diode chip of the display unit, and thus the mixing of lights from adjacent display units can be reduced

Methodology Applied
Scientific EffectLight blocking: Absorption (EM radiation)

Data Source

PatentUS9941452B2Display device
Publication Date: 2018.04.10 INNOLUX CORP
  • US9941452B2 patent drawing
  • US9941452B2 patent drawing
  • US9941452B2 patent drawing

AI summary

A display device is provided. The display device includes a first substrate, a display unit, a second substrate, and a light shielding structure. The display unit is disposed on the first substrate and includes at least one light emitting diode chip. The light shielding structure surrounds the light emitting diode chip of the display units and is located between the first substrate and the second substrate.