Light-Emitting Substrate Structure for Uniform Brightness and Low Leakage

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Solution Overview

Problem

Existing light-emitting substrates face challenges in reducing light leakage and improving brightness uniformity, particularly when increasing the number of light-emitting regions leads to increased wiring complexity and cost.

Innovation Solution

The light-emitting substrate incorporates a light adjustment portion with sub-structures arranged around the light-emitting elements, where the sub-structures are designed to collimate light and reduce diffusion, thereby minimizing light leakage and enhancing brightness uniformity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If the number of light-emitting regions is increased to improve display performance, then brightness uniformity and light leakage control are improved, but wiring complexity and manufacturing cost increase

Engineering Contradiction:
Improvebrightness uniformityVSAvoidwiring complexity
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The patent introduces a light adjustment portion as an intermediary component between the light-emitting element and the display surface. This light adjustment portion includes multiple adjustment units with varying heights that mediate light propagation, controlling light leakage and improving brightness uniformity without requiring additional wiring or increasing the number of light-emitting regions.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the physical parameters of the light adjustment portion, specifically the heights of the adjustment units, to control light propagation characteristics. By varying the heights of different adjustment units, the patent optimizes light leakage control and brightness uniformity while maintaining a simple wiring structure.

Inventive Principle:
Principle #35Parameter changes

2Ease of manufacture

If traditional flat light-emitting structures are used, then manufacturing is simple, but light leakage is severe and brightness uniformity is poor

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidbrightness uniformity
Core Design Contradiction:
Ease of manufactureVSIllumination intensity

Solution Approach 1:

The patent transitions from a two-dimensional flat light-emitting structure to a three-dimensional structure by introducing a light adjustment portion with varying heights. This dimensional change allows for better light control and brightness uniformity while maintaining manufacturing simplicity through the use of standard fabrication processes.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Device complexity

If light-emitting elements are arranged in a standard configuration, then device structure is simple, but light leakage cannot be effectively controlled

Engineering Contradiction:
Improvestructural simplicityVSAvoidlight leakage
Core Design Contradiction:
Device complexityVSObject-generated harmful factors

Solution Approach 1:

The patent applies local quality by making each adjustment unit in the light adjustment portion have different heights according to its specific position. This localized variation in height allows each unit to control light leakage in its specific region, effectively addressing light leakage issues while maintaining overall structural simplicity.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces light leakage and improves brightness uniformity across the light-emitting substrate, without the need to increase the number of light-emitting regions, thus simplifying manufacturing and reducing costs.

Implementation Method 1

the sub-structures are designed to collimate light and reduce diffusion, thereby minimizing light leakage

Methodology Applied
Scientific EffectCollimation: Lens

Implementation Method 2

The reflective film is located on a side of the driving circuit layer away from the substrate, and exposes the conductive pad

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 3

The light-emitting element includes a light-emitting portion and a pin

Methodology Applied
Scientific EffectLight emission: Light Emitting Diode

Data Source

PatentUS12276881B2Light-emitting substrate, light-emitting module and display device
Publication Date: 2025.04.15 BOE MLED TECH CO LTD
  • US12276881B2 patent drawing
  • US12276881B2 patent drawing
  • US12276881B2 patent drawing

AI summary

A light-emitting substrate includes a substrate and a plurality of light-emitting assemblies. The plurality of light-emitting assemblies are located on a side of the substrate. At least one light-emitting assembly includes a light-emitting element and a light adjustment portion arranged around the light-emitting element. The light adjustment portion includes a plurality of sub-structures spaced apart from each other. In any two sub-structures in the light adjustment portion in any direction away from the light-emitting element, a height of a sub-structure closer to the light-emitting element is less than a height of a sub-structure farther from the light-emitting element.