Light-Emitting Substrate Layout for Uniform In-Plane Luminance

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Solution Overview

Problem

Existing light-emitting devices face challenges in achieving uniform in-plane luminance due to reduced light diffusion from fewer light sources, leading to luminance unevenness and color deviation in display and lighting applications.

Innovation Solution

Incorporating a main substrate with high-reflection members on the peripheral part and using lenses of different shapes corresponding to light sources to optimize light distribution, ensuring higher reflectance and improved optical effects for uniform light emission.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If the number of light sources is reduced to thin the display apparatus and reduce components, then the device complexity and thickness are reduced, but the light diffusion becomes insufficient causing in-plane luminance unevenness

Engineering Contradiction:
Improvenumber of light sourcesVSAvoidin-plane luminance uniformity
Core Design Contradiction:
Device complexityVSIllumination intensity

Solution Approach 1:

The patent applies local quality by differentiating the optical properties of different regions on the substrate. The peripheral part of the substrate is designed with higher reflectance compared to the central part, creating localized optical characteristics that redirect light from reduced light sources to peripheral areas, thereby achieving uniform luminance distribution across the entire display surface despite having fewer light sources

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent introduces a new dimension of light control by utilizing the substrate's reflectance properties in the optical path. By modifying the peripheral region's reflectance characteristics, the system redirects light that would otherwise be lost or concentrated in the center, effectively using the substrate's spatial structure as an additional light distribution mechanism

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Device complexity

If the number of light sources is reduced, then the device complexity is reduced, but color deviation occurs in the emission surface

Engineering Contradiction:
Improvenumber of light sourcesVSAvoidcolor uniformity
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The patent addresses color uniformity by applying local quality principles to the substrate's optical properties. The peripheral region is engineered with enhanced reflectance to compensate for color imbalances that arise from reduced light sources, ensuring that chromatic characteristics remain consistent across the entire emission surface

Inventive Principle:
Principle #3Local quality

3Illumination intensity

If lenses of different shapes are used to correspond to different light sources, then the in-plane luminance deviation is alleviated, but the device complexity increases

Engineering Contradiction:
Improvein-plane luminance uniformityVSAvoidlens configuration
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The patent applies local quality by assigning different lens shapes to different regions of the light source array. Specific lenses are designed with unique optical characteristics tailored to their positional requirements, enabling precise control over light distribution patterns to achieve uniform luminance across the display surface

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces luminance unevenness and color deviation, enabling more homogeneous illumination and improved display performance with fewer light sources, enhancing both display and lighting applications.

Implementation Method 1

One or more light reflection members are each disposed on the peripheral part. The light reflection members each have reflectance that is higher than the reflectance of the main substrate.

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 2

The plurality of lenses apply optical effects to beams of light from the plurality of light sources respectively.

Methodology Applied
Scientific EffectOptical refraction and diffusion: Lens

Data Source

PatentUS20230417390A1Light-emitting device, display apparatus and lighting apparatus
Publication Date: 2023.12.28 SATURN LICENSING LLC
  • US20230417390A1 patent drawing
  • US20230417390A1 patent drawing
  • US20230417390A1 patent drawing

AI summary

Provided is a light-emitting device with reduced in-plane luminance variation. The light-emitting device includes a main substrate, a plurality of light sources, a plurality of lenses, and one or more light reflection members. The main substrate includes a central part and a peripheral part that surrounds the central part. The plurality of light sources are each disposed on the central part of the main substrate. The plurality of lenses are disposed to correspond to the plurality of light sources respectively. The plurality of lenses apply optical effects to beams of light from the plurality of light sources respectively. One or more light reflection members are each disposed on the peripheral part. The light reflection members each have reflectance that is higher than the reflectance of the main substrate.