LiMPO4 Cathode Crystal Alignment for Lower Resistance and Higher Output

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Solution Overview

Problem

Lithium-containing composite oxides in lithium ion secondary batteries have high resistance, limiting the increase of discharge capacity and energy density.

Innovation Solution

A lithium ion secondary battery with a positive electrode active material layer comprising flat single crystal lithium-containing composite oxides (LiMPO4) where the b-axis is shorter than the a-axis and c-axis, and forms a specific angle with the current collector, facilitating easier lithium ion migration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If lithium-containing composite oxides with small particle diameters and less variation in particle size are used, then discharge capacity and energy density increase, but internal resistance remains high

Engineering Contradiction:
Improvedischarge capacityVSAvoidinternal resistance
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent changes the crystal orientation parameters of lithium-containing composite oxides by controlling the hydrothermal synthesis process to make the b-axis perpendicular to the current collector surface, optimizing the arrangement of lithium ion diffusion pathways and reducing internal resistance while maintaining small particle size

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses composite lithium-containing composite oxides with specific crystal structures (olivine structure) combined with conductive materials in the positive electrode layer, creating a composite structure that reduces internal resistance while maintaining high discharge capacity

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If lithium-containing composite oxides with small particle diameters and less variation in particle size are used, then discharge capacity and energy density increase, but power output is limited

Engineering Contradiction:
Improvedischarge capacityVSAvoidpower output
Core Design Contradiction:
Quantity of substanceVSPower

Solution Approach 1:

The patent optimizes the crystal orientation parameters by making the b-axis perpendicular to the current collector surface, which shortens the lithium ion diffusion path and improves ion transport kinetics, thereby increasing power output while maintaining high discharge capacity

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent transitions from considering only particle size to considering crystal orientation in three-dimensional space, specifically orienting the b-axis perpendicular to the current collector surface, which creates optimal lithium ion diffusion pathways and enhances power output

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration reduces internal resistance and enhances discharge capacity and power output of the lithium ion secondary battery.

Implementation Method 1

facilitating easier lithium ion migration

Methodology Applied
Scientific EffectIon migration: Diffusion

Data Source

PatentUS12074272B2Lithium ion secondary battery and method for manufacturing the same
Publication Date: 2024.08.27 SEMICON ENERGY LAB CO LTD
  • US12074272B2 patent drawing
  • US12074272B2 patent drawing
  • US12074272B2 patent drawing

AI summary

A lithium ion secondary battery includes a positive electrode, a negative electrode, and an electrolyte provided between the positive electrode and the negative electrode. The positive electrode includes a positive electrode current collector and a positive electrode active material layer over the positive electrode current collector. The positive electrode active material layer includes a plurality of lithium-containing composite oxides each of which is expressed by LiMPO4 (M is one or more of Fe (II), Mn (II), Co (II), and Ni (II)) that is a general formula. The lithium-containing composite oxide is a flat single crystal particle in which the length in the b-axis direction is shorter than each of the lengths in the a-axis direction and the c-axis direction. The lithium-containing composite oxide is provided over the positive electrode current collector so that the b-axis of the single crystal particle intersects with the surface of the positive electrode current collector.