Lipase-Driven Alginate Hydrogel Preparation

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Solution Overview

Problem

Existing methods for preparing alginate hydrogels, such as those used for immobilizing spermatozoa, are inefficient due to the need for immediate addition of D-glucono-δ-lactone (GDL) and result in a short gelling time frame, making them unsuitable for industrial-scale production.

Innovation Solution

A method involving the use of a lipase and a hydrolysable substrate to produce H+ ions, which releases divalent cations and initiates gel formation, allowing for a more controlled and flexible alginate hydrogel preparation process.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If D-glucono-δ-lactone (GDL) is added to initiate gelling, then gel formation is achieved, but the gelling time is too short and process control is difficult

Engineering Contradiction:
Improveprocess controlVSAvoidgelling time
Core Design Contradiction:
Ease of manufactureVSLoss of time

Solution Approach 1:

The patent applies preliminary action by pre-mixing the alginate solution with the spermatozoa suspension before adding the GDL solution. This allows all other components to be prepared and positioned in advance, so that when GDL is added, the gelling process can proceed immediately without delay. The preliminary preparation of the alginate-spermatozoa mixture ensures that the actual gelling time is maximized while maintaining efficient process flow.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If GDL is added immediately after preparation, then spontaneous gelling is avoided, but the time window for operation is very limited

Engineering Contradiction:
Improvegelling controlVSAvoidoperational flexibility
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent applies segmentation by dividing the gelling process into distinct stages: (1) preparation of alginate solution, (2) addition of spermatozoa suspension, (3) pre-mixing period, and (4) final addition of GDL solution. This segmentation allows each step to be optimized independently - the pre-mixing stage ensures proper integration of components before gelling begins, while the separate GDL addition step provides reliable initiation of gel formation. The segmented approach transforms a single rushed operation into a controlled sequence of steps.

Inventive Principle:
Principle #1Segmentation

3Stability of the object's composition

If the solution viscosity increases during gelling, then gel formation progresses, but the filling process must be completed very quickly

Engineering Contradiction:
Improvegel structure formationVSAvoidfilling speed
Core Design Contradiction:
Stability of the object's compositionVSProductivity

Solution Approach 1:

The patent applies preliminary action by completing the filling of spermatozoa into the alginate solution before initiating gelling with GDL. All filling operations are performed during the pre-mixing stage when the solution remains fluid and easy to handle. Once filling is complete, GDL is added and the solution immediately begins to gel, eliminating the need to rush the filling process during viscosity increase. This sequencing of operations resolves the contradiction between allowing gel structure formation and maintaining productivity.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables a simplified and controlled alginate hydrogel preparation suitable for industrial-scale production, with improved gelling time flexibility and reduced risk of substrate concentration issues, enhancing the immobilization of biological materials like spermatozoa.

Implementation Method 1

the substrate is hydrolysable by the lipase resulting in the formation of H3O+

Methodology Applied
Scientific EffectHydrolysis: Hydrolysis

Implementation Method 2

the binding of the substrate to the lipase results in hydrolysis of said substrate

Methodology Applied
Scientific EffectEnzyme catalysis: Enzyme

Implementation Method 3

Alginate gels are also useful for immobilising various materials... the ability to gel in presence of divalent cations such as e.g. calcium ions

Methodology Applied
Scientific EffectCross-linking: Chemical Bonding

Data Source

PatentEP2783008B1Methods for the preparation of hydrogels using lipase enzymes
Publication Date: 2019.01.02 SPERMVITAL
  • EP2783008B1 patent drawing
  • EP2783008B1 patent drawing
  • EP2783008B1 patent drawing

AI summary

The present invention relates to an improved method for preparinghydrogels, such as alginate hydrogels. The hydrogels of the present invention is in particular useful for immobilisation and preservation of biological material, such as cellular material, e.g. spermatozoa.