Liquid Cooling Leak Detection Enclosure for Contained Fittings

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Solution Overview

Problem

Existing information handling systems with liquid cooling systems face challenges in detecting and containing leaks, which can lead to catastrophic system failure due to moisture ingress and corrosion.

Innovation Solution

A leak detection enclosure is designed to couple with the liquid cooling system's cold plate, enclosing the cooling hose fittings within a contained area. A planar cover seals the enclosure to prevent external moisture ingress and ensures any leaks are detected and contained.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If liquid cooling system is implemented to manage thermal energy, then thermal management efficiency is improved, but risk of fluid leak and system failure increases

Engineering Contradiction:
Improvethermal management efficiencyVSAvoidsystem failure risk
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The liquid cooling system is segmented into a sealed enclosure containing the cold plate and hose fittings, separating the cooling function from the risk of fluid leakage into the housing. This enclosure allows the liquid cooling system to operate efficiently while containing potential leaks within a defined boundary.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A leak detection sensor acts as an intermediary between the liquid cooling system and the information handling system housing. The sensor detects the presence of leaked fluid and generates a signal to alert the system, providing early warning before catastrophic failure occurs.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If leak detection sensor is added to detect fluid leaks, then system reliability is improved, but device complexity increases

Engineering Contradiction:
Improveleak detection capabilityVSAvoidenclosure structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The leak detection sensor is merged with the enclosure structure, where the sensor is positioned within the sealed enclosure to detect fluid leaks. This integration minimizes additional complexity by combining the detection function with the existing enclosure rather than adding a separate, independent detection system.

Inventive Principle:
Principle #5Merging (Combining)

3Object-affected harmful factors

If planar cover is used to seal the enclosure, then moisture ingress prevention is improved, but manufacturing precision requirements increase

Engineering Contradiction:
Improvemoisture ingress preventionVSAvoidseal integrity precision
Core Design Contradiction:
Object-affected harmful factorsVSManufacturing precision

Solution Approach 1:

A planar cover made of flexible material is used to seal the enclosure. This flexible seal can conform to slight variations in manufacturing tolerances while still providing effective moisture ingress prevention, reducing the stringency of manufacturing precision requirements compared to rigid sealing mechanisms.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The leak detection enclosure effectively isolates the liquid cooling system from external moisture, promptly detecting any leaks and preventing damage to the information handling system components, thereby ensuring system reliability and preventing catastrophic failures.

Implementation Method 1

A leak detection sensor disposed within the leak detection enclosure to detect leaked fluid

Methodology Applied
Scientific EffectElectrical Conductivity: Conduction (electrical)

Data Source

PatentUS20250294705A1Information handling system liquid cooling leak detection enclosure
Publication Date: 2025.09.18 DELL PROD LP
  • US20250294705A1 patent drawing
  • US20250294705A1 patent drawing
  • US20250294705A1 patent drawing

AI summary

Information handling system thermal management of processing components, such as CPU, GPU and/or memory, by a liquid cooling system is protected by a leak detection enclosure having a leak detection sensor disposed in an interior. The leak detection enclosure has a frame coupled to a cold plate that encloses the leak detection sensor and cooling fluid hose fittings so that leaked fluid is trapped within the enclosure for detection by the leak detection sensor. A planar cover couples to the frame upper side over the leak detection circuit and the cooling fluid hose fittings to provide ready assembly and an inexpensive adaptable form factor.