Liquid Cooling Jacket Flow Path to Cut Pressure Loss

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Solution Overview

Problem

Conventional cooling devices with cooling fins in heat dissipation members experience increased pressure loss and manufacturing costs.

Innovation Solution

A cooling device design featuring a liquid cooling jacket with protruding and recessed portions on the heat dissipation assembly, which creates a refrigerant flow path that promotes turbulence and enhances cooling performance without the need for cooling fins, thereby reducing pressure loss and manufacturing costs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If cooling fins are provided in the heat dissipation member, then cooling performance is improved, but pressure loss increases and manufacturing cost increases

Engineering Contradiction:
Improvecooling performanceVSAvoidpressure loss
Core Design Contradiction:
TemperatureVSObject-generated harmful factors

Solution Approach 1:

The invention extracts and eliminates the cooling fins from the heat dissipation member, replacing them with a different cooling mechanism. The protruding portion from the base portion and recessed portion from the heat dissipation assembly create cooling channels that achieve heat dissipation without traditional fins, thereby reducing pressure loss while maintaining cooling performance.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

Instead of adding cooling fins to enhance cooling, the invention inverts the approach by creating cooling channels through protruding and recessed portions that redirect refrigerant flow. This inverted design achieves cooling through flow path optimization rather than surface area expansion, reducing the harmful pressure loss effect.

Inventive Principle:
Principle #13The other way round (Inversion)

2Temperature

If cooling fins are provided in the heat dissipation member, then cooling performance is improved, but manufacturing cost increases

Engineering Contradiction:
Improvecooling performanceVSAvoidmanufacturing cost
Core Design Contradiction:
TemperatureVSEase of manufacture

Solution Approach 1:

The invention merges the cooling function with the structural components themselves. The protruding portion from the base portion and recessed portion from the heat dissipation assembly are integrated into the existing structure, eliminating the need for separate cooling fins and reducing manufacturing steps, tooling requirements, and assembly operations, thereby lowering manufacturing cost.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The protruding and recessed portions serve multiple functions: they create cooling channels for heat dissipation, provide structural support, and define refrigerant flow paths. This multi-functionality eliminates the need for dedicated cooling fins, simplifying manufacturing and reducing costs while maintaining cooling performance.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Area of stationary object

If cooling fins are provided in the heat dissipation member, then heat dissipation area is increased, but device complexity increases

Engineering Contradiction:
Improveheat dissipation areaVSAvoidstructural complexity
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The invention transitions from two-dimensional fin surfaces to three-dimensional cooling channels formed by protruding and recessed portions. This dimensional change creates effective heat dissipation pathways through volume rather than surface area, achieving cooling performance without the structural complexity of traditional fin arrays.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design improves cooling performance by destroying the boundary layer and generating turbulence, while eliminating the need for cooling fins, thus reducing pressure loss and manufacturing costs.

Implementation Method 1

The design improves cooling performance by destroying the boundary layer and generating turbulence

Methodology Applied
Scientific EffectTurbulence: Turbulence

Implementation Method 2

The design improves cooling performance by destroying the boundary layer and generating turbulence

Methodology Applied
Scientific EffectBoundary layer: Boundary Layer

Implementation Method 3

The inside of the water jacket serves as a flow path of cooling water, and a heating element is water-cooled via the cooling fin

Methodology Applied
Scientific EffectHeat conduction: Conduction (thermal)

Data Source

PatentUS12158313B2Cooling device
Publication Date: 2024.12.03 NIDEC CORP(JP)
  • US12158313B2 patent drawing
  • US12158313B2 patent drawing
  • US12158313B2 patent drawing

AI summary

A liquid cooling jacket includes a base portion and a protruding portion protruding from an end surface on a first side in a third direction of the base portion in the third direction. A heat dissipation assembly includes a recessed portion recessed from an end surface on a second side in the third direction. A refrigerant flow path having a width in the second direction is between the end surface on the first side in the third direction of the base portion and the end surface on the second side in the third direction of the heat dissipation assembly. A position of the recessed portion coincides with a position of the protruding portion. An end portion of the protruding portion is farther on the second side in the first direction than an end portion on the first side in the first direction of the recessed portion.