Liquid Cooling Transceiver Thermal Management

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Solution Overview

Problem

Existing air cooling technologies using heat sink fins are insufficient to manage the high heat generated by transceiver modules during high-speed network transmissions, exceeding 800 G.

Innovation Solution

A cooling system utilizing a cooling fluid channel between a heat sink fin and a transceiver module, driven by a cooling fluid drive module with a fluid circulation drive member, inlet, and outlet channels, to efficiently dissipate heat.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If air cooling technologies using heat sink fins are used, then the structure is simple and easy to manufacture, but the heat dissipation capability is insufficient for high-speed network transmissions exceeding 800 G

Engineering Contradiction:
Improveease of manufactureVSAvoidheat dissipation capability
Core Design Contradiction:
Ease of manufactureVSLoss of energy

Solution Approach 1:

The patent applies hydraulics by introducing a liquid cooling system where a cooling fluid circulates through channels in contact with the transceiver module. The fluid circulation drive member pumps the cooling fluid through the cooling fluid channel, enabling efficient heat transfer from the transceiver module to the cooling fluid, thereby resolving the insufficient heat dissipation capability of air cooling systems.

Inventive Principle:
Principle #29Pneumatics and hydraulics

Solution Approach 2:

The cooling fluid acts as an intermediary between the transceiver module and the heat sink fin. The cooling fluid channel is arranged between the heat sink fin and the transceiver module, allowing heat to be transferred from the transceiver module to the cooling fluid, which then carries the heat to the heat sink fin for dissipation, thus improving heat dissipation capability while maintaining structural simplicity.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If transmission capability of transceiver module is increased from 800 G to 1.6 T or 3.2 T, then data transmission performance is improved, but heat generated by the transceiver module increases significantly exceeding 30 W

Engineering Contradiction:
Improvedata transmission capabilityVSAvoidheat generation
Core Design Contradiction:
ProductivityVSTemperature

Solution Approach 1:

The patent employs a liquid cooling system with a cooling fluid circulation loop to handle the significant heat generation from high-speed transmission. The fluid circulation drive member actively circulates cooling fluid through the cooling fluid channel in contact with the transceiver module, providing sufficient heat dissipation capability to support transmission rates of 1.6 T and 3.2 T.

Inventive Principle:
Principle #29Pneumatics and hydraulics

Solution Approach 2:

The patent changes the cooling parameter from air cooling to liquid cooling by introducing a cooling fluid with higher heat capacity. This parameter change enables the system to handle the increased heat generation from high-speed transmission effectively, as the cooling fluid can absorb and transport more heat compared to air cooling systems.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The cooling system effectively addresses the high heat dissipation needs of transceiver modules in high-speed network transmissions by using cooling fluid to absorb and dissipate heat, improving thermal management and system performance.

Implementation Method 1

a cooling fluid channel (2), and a cooling fluid drive module (3)... The cooling fluid channel (2) is arranged between the heat sink fin (4) and the transceiver module (Ts)

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 2

using cooling fluid to absorb and dissipate heat

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentUS20250169034A1Cooling system and communication apparatuses including the system
Publication Date: 2025.05.22 WISTRON CORP
  • US20250169034A1 patent drawing
  • US20250169034A1 patent drawing
  • US20250169034A1 patent drawing

AI summary

A cooling system is adapted to a communication apparatus. The cooling system includes heat sink fins, a cooling fluid channel, and a cooling fluid drive module. The cooling fluid channel is arranged between the heat sink fins and the transceiver modules. The cooling fluid drive module supplies cooling fluid, allowing the cooling fluid to flow through the cooling fluid channel to cool the transceiver modules. This resolves the issue of excessive heat generated during the operation of the transceiver modules.