Lithium Air Battery Cathode Temperature Gradient

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Solution Overview

Problem

Lithium air batteries face significant challenges due to capacity fade, high impedance, and limited energy density caused by dendritic lithium plating, uncontrolled oxygen diffusion, and reaction product accumulation, which hinder their commercialization.

Innovation Solution

A rechargeable lithium air battery design featuring a ceramic separator with a temperature gradient across the cathode, utilizing a molten lithium anode and a non-aqueous electrolyte, which includes a flow system to manage reaction products and prevent accumulation, thereby maintaining high energy and power density.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If non-aqueous electrolyte is used in lithium air battery, then open circuit voltage and coulomb efficiency are improved, but capacity fade increases and lifetime is limited

Engineering Contradiction:
Improvecoulomb efficiencyVSAvoidbattery lifetime
Core Design Contradiction:
ReliabilityVSDuration of action of stationary object

Solution Approach 1:

A solid electrolyte interphase (SEI) layer is formed on the lithium anode surface to act as an intermediary barrier. This SEI layer prevents direct contact between the lithium anode and non-aqueous electrolyte, thereby eliminating parasitic reactions that cause capacity fade while allowing lithium ion transport. This resolves the contradiction by maintaining high coulomb efficiency through the protective interface while extending battery lifetime by preventing electrolyte decomposition.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The invention modifies the chemical and physical parameters of the electrolyte interface by controlling the formation of a stable SEI layer with specific composition and structure. By adjusting electrolyte composition and operating conditions, the SEI layer parameters are optimized to provide both high ionic conductivity (maintaining efficiency) and chemical stability (extending lifetime), thus resolving the trade-off between coulomb efficiency and battery duration.

Inventive Principle:
Principle #35Parameter changes

2Stability of the object's composition

If excess electrolyte is used to wet nanoscale discharge deposits, then reaction product solubility is improved, but energy density decreases

Engineering Contradiction:
Improvereaction product solubilityVSAvoidenergy density
Core Design Contradiction:
Stability of the object's compositionVSQuantity of substance

Solution Approach 1:

The cathode is designed with a porous structure that provides high surface area for oxygen reduction reactions while maintaining low electrolyte volume requirements. The porous architecture allows reaction products to be accommodated within the pore structure without requiring excess electrolyte, thus maintaining both reaction product solubility and high energy density by eliminating the need for additional electrolyte volume.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The invention nests the reaction product deposits within the porous cathode structure itself, rather than requiring separate electrolyte volume for accommodation. The cathode pores are designed to contain and dissolve reaction products in-situ, effectively nesting the product storage function within the electroactive structure. This eliminates the need for excess electrolyte while maintaining product solubility, thereby preserving energy density.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Quantity of substance

If lithium metal anode is used to maximize anode capacity, then specific capacity is improved, but dendrite formation and mossy lithium occur during recharge

Engineering Contradiction:
Improveanode capacityVSAvoidanode stability
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

A solid electrolyte interphase (SEI) layer is formed on the lithium metal anode surface to act as a protective intermediary. This SEI layer prevents direct parasitic reactions between lithium and electrolyte while allowing lithium ion transport. The SEI stabilizes the lithium metal anode by preventing mossy lithium formation and dendrite growth, thus maintaining both high anode capacity and anode stability throughout cycling.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The SEI layer forms beforehand on the lithium metal surface as a protective cushion against harmful reactions. This pre-formed protective layer prevents direct contact between lithium metal and electrolyte, cushioning against dendrite formation and mossy lithium generation during subsequent cycling. The prior cushioning effect maintains anode stability while preserving the high capacity benefits of lithium metal.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

4Reliability

If ceramic separator is used to protect lithium anode, then anode protection is improved, but cell impedance increases

Engineering Contradiction:
Improveanode protectionVSAvoidcell impedance
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The invention replaces thick rigid ceramic separators with thin film protective coatings on the lithium anode. These thin film structures provide adequate mechanical protection and chemical stability for the lithium anode while minimizing thickness to reduce ionic transport resistance. The flexible thin film design maintains anode protection benefits while significantly lowering cell impedance compared to traditional thick ceramic separators.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The battery achieves reduced capacity fade, high energy density, and improved power density by eliminating dendrite formation and effectively managing reaction products through the temperature gradient and flow system, enabling operation over a wide temperature range.

Implementation Method 1

the cathode has a temperature gradient comprising a low temperature region and a high temperature region, and wherein the temperature gradient provides a flow system for reaction product produced by the battery

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 2

the cathode has a temperature gradient comprising a low temperature region and a high temperature region, and wherein the temperature gradient provides a flow system for reaction product produced by the battery

Methodology Applied
Scientific EffectPhase change: Phase Change

Data Source

PatentUSRE49205E1Johnson lithium oxygen electrochemical engine
Publication Date: 2022.09.06 JOHNSON IP HOLDING LLC
  • USRE49205E1 patent drawing
  • USRE49205E1 patent drawing
  • USRE49205E1 patent drawing

AI summary

A rechargeable lithium air battery is provided. The battery contains a ceramic separator forming an anode chamber, a molten lithium anode contained in the anode chamber, an air cathode, and a non-aqueous electrolyte. The cathode has a temperature gradient comprising a low temperature region and a high temperature region, and the temperature gradient provides a flow system for reaction product produced by the battery.