Lithium Metal Anode Protective Coating for Dendrite Suppression

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Solution Overview

Problem

Lithium metal anodes face challenges in achieving high energy density and extended lifespan due to dendrite growth and uneven current density during electrochemical reactions, leading to internal short circuits and reduced stability.

Innovation Solution

A lithium metal anode precursor is developed with a current collector, a metal layer, and a protective coating layer composed of a carbon-based material and a binder polymerized from a high-strength monomer grafted onto a high-ion conductive monomer, which suppresses dendrite growth and enhances ion transfer.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If lithium metal anode is used to increase energy density, then specific capacity is improved, but dendrite growth occurs leading to reduced lifespan

Engineering Contradiction:
Improvespecific capacityVSAvoidlifespan
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

A protective coating layer comprising a carbon-based material and a binder is introduced as an intermediary between the lithium metal anode and the electrolyte. This coating layer prevents direct contact between the electrolyte and lithium metal, suppressing dendrite growth while maintaining high specific capacity, thus resolving the contradiction between energy density and lifespan

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The protective coating layer is formed as a composite material combining a carbon-based material with a binder, where the binder contains specific functional groups that enhance both mechanical strength and ion conductivity. This composite structure provides both physical protection against dendrites and maintained electrochemical performance

Inventive Principle:
Principle #40Composite materials

2Reliability

If protective coating layer is formed on lithium metal anode, then dendrite growth is suppressed, but ion transfer efficiency may be reduced

Engineering Contradiction:
Improvedendrite suppressionVSAvoidion transfer efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The binder is designed with specific functional group ratios and molecular weight parameters optimized to balance mechanical strength and ion conductivity. By controlling these parameters, the coating layer achieves both dendrite suppression and high ion transfer efficiency, resolving the contradiction between reliability and productivity

Inventive Principle:
Principle #35Parameter changes

3Strength

If binder polymer is used in protective coating layer, then mechanical strength is improved, but ion conductivity may be reduced

Engineering Contradiction:
Improvemechanical strengthVSAvoidion conductivity
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The binder is designed with specific functional groups distributed throughout the polymer structure, creating local regions with different properties. The main polymer chain provides mechanical strength while the functional groups create ion-conductive pathways, allowing both strength and ion conductivity to coexist in different local regions of the same material

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The precursor and anode design result in a lithium secondary battery with improved energy density and prolonged lifespan by stabilizing lithium deposition and preventing direct electrolyte contact, as demonstrated by increased cycle life in all-solid-state batteries.

Implementation Method 1

the binder is a polymer obtained by polymerizing a high-strength monomer grafted onto a high-ion conductive monomer or a polymer

Methodology Applied
Scientific EffectPolymerization: Photopolymerisation

Implementation Method 2

a high-strength monomer grafted onto a high-ion conductive monomer

Methodology Applied
Scientific EffectGrafting:

Implementation Method 3

preventing direct electrolyte contact

Methodology Applied
Scientific EffectPhysical containment: Physical Containment

Implementation Method 4

stabilizing lithium deposition

Methodology Applied
Scientific EffectElectrodeposition: Electrodeposition

Data Source

PatentEP4636844A1Lithium metal anode, anode precursor for same, and methods for producing anode and anode precursor
Publication Date: 2025.10.22 POSCO HLDG INC
  • EP4636844A1 patent drawingFigure 1~2
  • EP4636844A1 patent drawingFigure 3~5
  • EP4636844A1 patent drawing

AI summary

The present invention relates to a lithium metal anode, an anode precursor for same, and methods for producing anode and anode precursor. A lithium metal anode according to another aspect of the present invention comprises: a current collector; a metal layer formed on the current collector; and a protective coating layer formed on the metal layer, wherein the metal layer contains an alloy of lithium in the interface in contact with the protective coating layer, and the protective coating layer is a mixture of a carbon-based material and a binder, the binder may be a polymer obtained by polymerizing a high-strength monomer grafted onto a high-ion conductivity monomer.