Lithium Battery Electrolyte Additives for High-Voltage Capacity Retention

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Solution Overview

Problem

Lithium-based batteries face challenges in maintaining high capacity and stability over numerous charge-discharge cycles due to issues with electrolyte stability, particularly at high voltages and varying temperatures, leading to reduced performance and shorter cycle life.

Innovation Solution

A novel electrolyte composition comprising specific solvents, lithium salts, and additives such as dimethyl methylphosphonate, thiophene derivatives, and lithium fluoride, which stabilize the positive electrode active materials and form protective polymer coatings, enhancing the cycling performance and stability of lithium ion batteries.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional liquid electrolytes are used in lithium-based batteries, then ionic conductivity between cathodes and anodes is provided, but electrolyte stability deteriorates at high voltages and varying temperatures leading to reduced performance and shorter cycle life

Engineering Contradiction:
Improvecycling stabilityVSAvoidelectrolyte stability
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent employs a composite electrolyte system combining multiple components: cyclic carbonates (EC, PC), chain carbonates (DMC, DEC, EMC), and specific additives (LiBOB, LiDFOB, vinylene carbonate, fluorinated cyclic carbonate). This composite approach creates synergistic effects where each component contributes different properties - cyclic carbonates provide high dielectric constant for salt dissolution, chain carbonates provide low viscosity for ionic mobility, and additives form protective SEI layers. The combination stabilizes the electrolyte at high voltages and temperatures while maintaining ionic conductivity throughout battery cycling.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent systematically optimizes concentration parameters of electrolyte components to achieve stable performance. Specific concentration ranges are defined for each component (e.g., LiPF6: 0.5-2.0 M, LiBOB: 0.01-0.5 M, VC: 0.1-5 wt%). By controlling these parameters, the electrolyte maintains optimal balance between ionic conductivity, viscosity, and stability across varying temperatures and cycle conditions, preventing degradation while ensuring performance.

Inventive Principle:
Principle #35Parameter changes

2Quantity of substance

If high capacity lithium based positive electrode active materials are used, then energy density is improved, but capacity retention deteriorates after numerous charge-discharge cycles

Engineering Contradiction:
ImprovecapacityVSAvoidcycle life
Core Design Contradiction:
Quantity of substanceVSDuration of action of stationary object

Solution Approach 1:

The patent introduces intermediary substances - specifically vinylene carbonate (VC) and fluorinated cyclic carbonate additives - that act as mediators between the high capacity lithium-based positive electrode materials and the bulk electrolyte. These intermediaries preferentially react with electrode surfaces to form stable solid electrolyte interphase (SEI) layers that prevent direct contact between the aggressive electrolyte and electrode materials. This intermediary layer protects the electrode structure during high-capacity cycling, preventing capacity fade while allowing the electrode to deliver its full theoretical capacity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The electrolyte additives (VC, fluorinated cyclic carbonate) perform preliminary action by forming protective SEI layers on the electrode surfaces during initial cycles or upon first contact. This preliminary film formation occurs before significant degradation can happen during subsequent cycling. The pre-formed SEI layer acts as a stable interface that enables high-capacity materials to cycle repeatedly without structural collapse or electrolyte decomposition, thus preserving capacity over hundreds of cycles.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If lithium salts are added to electrolyte to provide ionic conductivity, then battery performance is improved, but manganese dissolution increases reducing stability

Engineering Contradiction:
ImproveperformanceVSAvoidmanganese dissolution
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent converts the potentially harmful interaction between lithium salts and manganese-containing cathode materials into a beneficial effect. By adding specific concentrations of lithium salts (LiPF6, LiBOB, LiDFOB), the electrolyte promotes the formation of stable surface films on manganese-based cathodes. These films, enhanced by the lithium salt additives, actually prevent manganese dissolution into the electrolyte. The lithium salts thus transform from potential sources of degradation (through salt decomposition) into protective agents that stabilize the cathode surface and reduce harmful manganese leaching.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed electrolyte composition significantly improves the cycling stability and capacity retention of lithium ion batteries, maintaining at least 97.5% of initial capacity after 500 cycles and reducing manganese dissolution, thus extending the battery's operational life and suitability for high-energy applications.

Implementation Method 1

Electrolytes provide for ionic conductivity through the batteries between the cathodes and anodes

Methodology Applied
Scientific EffectIonic conductivity: Conduction (electrical)

Implementation Method 2

stabilize the positive electrode active materials and form protective polymer coatings

Methodology Applied
Scientific EffectPolymer coating formation: Deposition (physical)

Data Source

PatentUS11894518B2Electrolytes for stable cycling of high capacity lithium based batteries
Publication Date: 2024.02.06 IONBLOX INC
  • US11894518B2 patent drawing
  • US11894518B2 patent drawing
  • US11894518B2 patent drawing

AI summary

Electrolytes are described with additives that provide good shelf life with improved cycling stability properties. The electrolytes can provide appropriate high voltage stability for high capacity positive electrode active materials. The core electrolyte generally can comprise from about 1.1M to about 2.5M lithium electrolyte salt and a solvent that consists essentially of fluoroethylene carbonate and/or ethylene carbonate, dimethyl carbonate and optionally no more than about 40 volume percent methyl ethyl carbonate, and wherein the lithium electrolyte salt is selected from the group consisting of LiPF6, LiBF4 and combinations thereof. Desirable stabilizing additives include, for example, dimethyl methylphosphonate, thiophene or thiophene derivatives, and/or LiF with an anion complexing agent.