Lithium Manganese Phosphate Cathode Doping for Structural Stability

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Solution Overview

Problem

Lithium manganese phosphate cathode active materials suffer from structural changes during charging, leading to low actual capacity due to Jahn-Teller distortion, despite having higher theoretical energy density than lithium iron phosphate materials.

Innovation Solution

A lithium manganese phosphate cathode active material with an olivine structure represented by Formula LixMn1-y-zM′yM″zPO4, where 0.6≦x≦1.0, 0<y≦0.2, and 0<z≦0.1, incorporating heterogeneous metals like Mg, Fe, Co, Ni, Ca, Cu, Zn, and Zr or Mo to prevent structural changes, improving charge/discharge capacity and energy density.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If LiMnPO4 material is used to achieve high voltage and theoretical energy density, then voltage and theoretical energy density are improved, but structural change (Jahn-Teller distortion) occurs during charging leading to low actual capacity

Engineering Contradiction:
ImprovevoltageVSAvoidstructural stability
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The patent applies parameter changes by modifying the chemical composition parameters of LiMnPO4 through doping with metals M' and M''. Specifically, it introduces controlled amounts of foreign metals (0 < y ≤ 0.2 for M' and 0 < z ≤ 0.1 for M'') to alter the crystal structure parameters and electronic properties, thereby preventing Jahn-Teller distortion while maintaining high voltage characteristics

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite material system by combining LiMnPO4 with dopant metals M' and M''. The formula LixMn1-y-zM'yM''zPO4 represents a composite cathode material where multiple elements are integrated to achieve synergistic effects: Mn provides high voltage, while M' and M'' dopants provide structural stabilization, preventing the harmful Jahn-Teller distortion

Inventive Principle:
Principle #40Composite materials

2Reliability

If LiFePO4 material is used to achieve structural stability, then thermal stability and lifetime properties are improved, but energy density is reduced due to low voltage of 3.4 V

Engineering Contradiction:
Improvethermal stabilityVSAvoidvoltage
Core Design Contradiction:
ReliabilityVSPower

Solution Approach 1:

The patent applies local quality by selectively doping specific crystallographic sites with different metal elements. The M' and M'' metals are incorporated at different positions in the olivine structure, with M' primarily stabilizing the framework and M'' enhancing electrical conductivity, thereby achieving both structural stability and high voltage locally within the crystal structure

Inventive Principle:
Principle #3Local quality

3Quantity of substance

If LiMnPO4 material is used to achieve high theoretical energy density, then theoretical energy density is improved by 15% or more compared to LiFePO4, but actual capacity is reduced due to Jahn-Teller distortion

Engineering Contradiction:
Improvetheoretical capacityVSAvoidactual capacity
Core Design Contradiction:
Quantity of substanceVSProductivity

Solution Approach 1:

The patent applies preliminary action by pre-doping the LiMnPO4 structure with stabilizing metal elements M' and M'' before the charging process occurs. This preliminary structural modification prevents the formation of unstable Mn3+ ions that would cause Jahn-Teller distortion during charging, thereby ensuring that the material can achieve its theoretical capacity without structural degradation

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances electrical conductivity and prevents Jahn-Teller distortion, resulting in improved charge/discharge capacity, energy density, and C-rate properties of lithium batteries.

Implementation Method 1

a structural change referred to as Jahn-Teller distortion occurs in a LiMnPO4 material due to Mn+3 ions generated during charging

Methodology Applied
Scientific EffectJahn-Teller distortion:

Data Source

PatentUS8357315B2Cathode active material, cathode including the same and lithium battery including cathode
Publication Date: 2013.01.22 SAMSUNG ELECTRONICS CO LTD
  • US8357315B2 patent drawing
  • US8357315B2 patent drawing
  • US8357315B2 patent drawing

AI summary

A cathode active material, a cathode including the cathode active material, and a lithium battery including the cathode. A lithium manganese phosphate cathode active material having an olivine structure represented by LixMn1-y-zM′yM″zPO4, where 0.6≦x≦1.0, 0&lt;y≦0.2, 0&lt;z≦0.1, M′ is at least one metal selected from the group consisting of Mg, Fe, Co, Ni, Ca, Cu and Zn, and M″ is at least one metal selected from the group consisting of Zr and Mo.