Lithium-Ion Conducting Membrane for Room-Temperature Lithium Deposition

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Solution Overview

Problem

Current lithium production methods are energy-intensive and result in lithium metal with limited life cycle due to dendrite formation, leading to capacity fade and potential cell failure.

Innovation Solution

A room temperature electrodeposition method using a hybrid inorganic/organic membrane to produce nanostructured lithium metal on a conductive substrate, minimizing dendrite formation through controlled process parameters and a fluorine-containing solid electrolyte interphase (SEI) layer.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If high temperature electrolysis of molten lithium chloride and potassium chloride is used for lithium production, then lithium metal can be produced, but the process is energy intensive and requires high temperature operation

Engineering Contradiction:
Improvelithium metal productionVSAvoidenergy consumption
Core Design Contradiction:
Quantity of substanceVSUse of energy by moving object

Solution Approach 1:

The patent changes the temperature parameter from high temperature (450°C) to room temperature operation. This is achieved by using a different electrolyte system (aqueous lithium sulfate solution) and a membrane-based separation approach, fundamentally altering the operational parameters to eliminate the need for high temperature heating and energy-intensive molten salt electrolysis

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent avoids the phase transition required in conventional methods (maintaining lithium chloride and potassium chloride in molten state at 450°C). Instead, it uses aqueous solution at room temperature, eliminating the need for sustained high temperature phase maintenance and reducing energy consumption significantly

Inventive Principle:
Principle #36Phase transitions

2Quantity of substance

If lithium metal anode is used in rechargeable batteries, then high specific coulometric capacity is achieved, but dendrite formation occurs leading to limited life cycle and capacity fade

Engineering Contradiction:
Improvespecific coulometric capacityVSAvoidlife cycle
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent introduces a lithium sulfate membrane as an intermediary layer between the lithium metal anode and the electrolyte. This membrane acts as a mediator that prevents direct contact between lithium metal and the electrolyte, thereby preventing dendrite formation and SEI generation on lithium surface, while still allowing lithium ion transport. This intermediary layer resolves the contradiction by maintaining high capacity while improving reliability

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The lithium sulfate membrane provides beforehand protection by preventing dendrite formation at the lithium surface from the outset. The membrane creates a protective barrier that cushions against the harmful effects of dendrite growth and SEI formation, allowing the battery to maintain stable cycling performance over extended life cycles

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Quantity of substance

If dendrites are formed during battery cycling, then lithium is consumed in SEI generation on dendrite surfaces, but this results in continued capacity fade and potential cell failure

Engineering Contradiction:
Improvelithium availabilityVSAvoidlithium consumption
Core Design Contradiction:
Quantity of substanceVSLoss of substance

Solution Approach 1:

The lithium sulfate membrane serves as an intermediary that prevents lithium metal from directly reacting with the electrolyte to form SEI on dendrite surfaces. By blocking this direct interaction, the membrane eliminates the parasitic lithium consumption that would otherwise occur through continuous SEI formation and regeneration on dendrite surfaces, thereby preserving lithium availability

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method achieves a lower cost, lower energy consumption process for lithium production, with lithium metal exhibiting improved cycle life and resistance to dendrite growth, enhancing battery performance.

Implementation Method 1

a lithium permeable membrane, allowing lithium from the anolyte to cross from the anode to the cathode

Methodology Applied
Scientific EffectIon conduction: Conduction (electrical)

Implementation Method 2

room temperature electrodeposition method using a hybrid inorganic/organic membrane to produce nanostructured lithium metal

Methodology Applied
Scientific EffectElectrodeposition: Electrodeposition

Implementation Method 3

lithium from the anolyte to cross from the anode to the cathode

Methodology Applied
Scientific EffectElectrochemical reduction: Reduction

Implementation Method 4

a fluorine-containing solid electrolyte interphase (SEI) layer

Methodology Applied
Scientific EffectSolid electrolyte interphase formation: Electrolysis

Data Source

PatentUS20250170533A1Lithium ion conducting membranes
Publication Date: 2025.05.29 UCHICAGO ARGONNE LLC
  • US20250170533A1 patent drawing
  • US20250170533A1 patent drawing
  • US20250170533A1 patent drawing

AI summary

A lithium ion conducting membrane and methods of making the same. The membrane includes a polymeric matrix and a plurality of ion-conducting particles disposed within the polymeric matrix. An inorganic coating deposited in the polymeric matrix.